| 1. |
- Müser, M. H., et al.
(författare)
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Meeting the Contact-Mechanics Challenge
- 2017
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Ingår i: Tribology letters. - : Springer New York LLC. - 1023-8883 .- 1573-2711. ; 65:4
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Tidskriftsartikel (refereegranskat)abstract
- This paper summarizes the submissions to a recently announced contact-mechanics modeling challenge. The task was to solve a typical, albeit mathematically fully defined problem on the adhesion between nominally flat surfaces. The surface topography of the rough, rigid substrate, the elastic properties of the indenter, as well as the short-range adhesion between indenter and substrate, were specified so that diverse quantities of interest, e.g., the distribution of interfacial stresses at a given load or the mean gap as a function of load, could be computed and compared to a reference solution. Many different solution strategies were pursued, ranging from traditional asperity-based models via Persson theory and brute-force computational approaches, to real-laboratory experiments and all-atom molecular dynamics simulations of a model, in which the original assignment was scaled down to the atomistic scale. While each submission contained satisfying answers for at least a subset of the posed questions, efficiency, versatility, and accuracy differed between methods, the more precise methods being, in general, computationally more complex. The aim of this paper is to provide both theorists and experimentalists with benchmarks to decide which method is the most appropriate for a particular application and to gauge the errors associated with each one..
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| 2. |
- Bennett, A. I., et al.
(författare)
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Deformation Measurements of Randomly Rough Surfaces
- 2017
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Ingår i: Tribology letters. - : Springer Science and Business Media, LLC. - 1023-8883 .- 1573-2711. ; 65:4
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Tidskriftsartikel (refereegranskat)abstract
- Measurements of surface deformations as part of the “Contact Mechanics Challenge” were collected using digital image correlation (DIC). For these experiments, a scaled version (1000×) of the periodic and random roughness surface provided for the “Contact Mechanics Challenge” was used. A 100 mm × 100 mm scale replica of the surface, approximately 10 mm thick, was 3D-printed using an opaque polymethylmethacrylate and pressed into contact against flat, transparent polydimethylsiloxane (PDMS) sheets with dead weight loads. Four different formulations of PDMS were used, and the resulting elastic moduli ranged from 64 kPa to 2.1 MPa. The DIC technique was used in situ to measure the deformation of the PDMS surface at each load increment from 22.5 to 450 N. Surface deformations in and out of contact were measured across the entire apparent area of contact and overlaid with the measurements of contact area to provide a complete description of the surface profile during loading. A direct comparison between these experiments and the simulations regarding the gap within the contact at a reduced pressure of 0.164 agrees to within ±10% when normalized to the maximum gap.
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| 3. |
- McGhee, A. J., et al.
(författare)
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Contact and Deformation of Randomly Rough Surfaces with Varying Root-Mean-Square Gradient
- 2017
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Ingår i: Tribology letters. - : Springer New York LLC. - 1023-8883 .- 1573-2711. ; 65:4
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Tidskriftsartikel (refereegranskat)abstract
- The “Contact Mechanics Challenge” posed to the tribology community by Müser and Dapp in 2015 detailed a 100 µm × 100 µm randomly rough surface with a root-mean-square gradient of unity, g ¯ = 1. Many surfaces, both natural and synthetic, can be described as randomly rough, but rarely with a root-mean-square gradient as steep as g ¯ = 1. The selection of such a challenging surface parameter was intentional, but potentially limiting for broad comparisons across existing models and theories which may be limited by small-slope approximations. In this manuscript, the root-mean-square gradients (g ¯) of the “Contact Mechanics Challenge” surface were produced on 1000 × scaled models such that there were three different surfaces for study with g¯=0.2,0.5, and 1. In situ measurements of the real area of contact and contact area distributions were performed using frustrated total internal reflectance along with surface deformation measurements performed using digital image correlation. These optical in situ experiments used the scaled 3D-printed rough surfaces that were loaded into contact with smooth, flat, and elastic samples that were made from unfilled PDMS: (10:1) E* = 2.1 MPa Δγ = 4 mJ/m2; (20:1) E* = 0.75 MPa Δγ = 3 mJ/m2; (30:1) E* = 0.24 MPa Δγ = 2 mJ/m2. All of the loading was performed using a uniaxial load frame under force control. A Green’s function molecular dynamics simulation assuming the small-slope approximation was compared to all experimental data. These measurements reveal that decreasing root-mean-square gradient noticeably increases real area of contact area under conditions of “equal” applied load, but variations in the root-mean-square gradient did not significantly alter the contact patch geometry under conditions of nearly equal real area of contact. Including g ¯ in the reduced pressure (p= P/ (E∗ g ¯)) reduced the root-mean-square error between the simulation (g ¯ = 1) and all experimental data for the relative area of contact as a function of reduced pressure over the entire range of surfaces, materials, and loads tested.
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| 4. |
- Rowe, K. G., et al.
(författare)
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Lessons from the lollipop : Biotribology, tribocorrosion, and irregular surfaces
- 2014
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Ingår i: Tribology letters. - : Springer New York LLC. - 1023-8883 .- 1573-2711. ; 56:2, s. 273-280
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Tidskriftsartikel (refereegranskat)abstract
- Biotribology and tribocorrosion are often not included in numerical or computational modeling efforts to predict wear because of the apparent complexity in the geometry, the variability in removal rates, and the challenge associated with mixing time-dependent removal processes such as corrosion with cyclic material removal from wear. The lollipop is an accessible bio-tribocorrosion problem that is well known but underexplored scientifically as a tribocorrosion process. Stress-assisted dissolution was found to be the dominant tribocorrosion process driving material removal in this system. A model of material removal was described and approached by lumping the intrinsically time-dependent process with a mechanically driven process into a single cyclic volumetric material removal rate. This required the collection of self-reported wear data from 58 participants that were used in conjunction with statistical analysis of actual lollipop cross-sectional information. Thousands of repeated numerical simulations of material removal and shape evolution were conducted using a simple Monte Carlo process that varied the input parameters and geometries to match the measured variability. The resulting computations were analyzed to calculate both the average number of licks required to reach the Tootsie Roll® center of a Tootsie Roll® pop, as well as the expected variation thereof.
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| 5. |
- Bennett, A. I., et al.
(författare)
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Contact Measurements of Randomly Rough Surfaces
- 2017
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Ingår i: Tribology letters. - : Springer Science and Business Media, LLC. - 1023-8883 .- 1573-2711. ; 65:4
-
Tidskriftsartikel (refereegranskat)abstract
- This manuscript presents an experimental effort to directly measure contact areas and the details behind these scaled experiments on a randomly rough model surface used in the “Contact Mechanics Challenge” (2017). For these experiments, the randomly rough surface model was scaled up by a factor of 1000× to give a 100 mm square sample that was 3D printed from opaque polymethylmethacrylate (PMMA). This sample was loaded against various optically smooth and transparent samples of PDMS that were approximately 15 mm thick and had a range in elastic modulus from 14 kPa to 2.1 MPa. During loading, a digital camera recorded contact locations by imaging the scattering of light that occurs off of the PMMA rough surface when it was in contact with the PDMS substrate. This method of illuminating contact areas is called frustrated total internal reflection and is performed by creating a condition of total internal reflection within the unperturbed PDMS samples. Contact or deformation of the surface results in light being diffusely transmitted from the PDMS and detected by the camera. For these experiments, a range of reduced pressure (nominal pressure/elastic modulus) from below 0.001 to over 1.0 was examined, and the resulting relative contact area (real area of contact/apparent area of contact) was found to increase from below 0.1% to over 60% at the highest pressures. The experimental uncertainties associated with experiments are discussed, and the results are compared to the numerical results from the simulation solution to the “Contact Mechanics Challenge.” The simulation results and experimental results of the relative contact areas as a function of reduced pressure are in agreement (within experimental uncertainties).
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| 6. |
- Leblanc, K. J., et al.
(författare)
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Stability of High Speed 3D Printing in Liquid-Like Solids
- 2016
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Ingår i: ACS Biomaterials Science & Engineering. - : American Chemical Society. - 2373-9878. ; 2:10, s. 1796-1799
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Tidskriftsartikel (refereegranskat)abstract
- Fluid instabilities limit the ability of features to hold their shape in many types of 3D printing as liquid inks solidify into written structures. By 3D printing directly into a continuum of jammed granular microgels, these instabilities are circumvented by eliminating surface tension and body forces. However, this type of 3D printing process is potentially limited by inertial instabilities if performed at high speeds where turbulence may destroy features as they are written. Here, we design and test a high-speed 3D printing experimental system to identify the instabilities that arise when an injection nozzle translates at 1 m/s. We find that the viscosity of the injected material can control the Reynold's instability, and we discover an additional, unanticipated instability near the top surface of the granular microgel medium.
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