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- André, Benny, et al.
(författare)
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Friction and contact resistance of nanocomposite Ti-Ni-C coatings
- 2011
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Ingår i: Wear. - : Elsevier BV. - 0043-1648 .- 1873-2577. ; 270:9-10, s. 555-566
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Tidskriftsartikel (refereegranskat)abstract
- Ceramic nanocomposite coatings in the Ti-Ni-C were deposited using PVD and studied with respect to tribological properties and contact resistance. It was shown that coatings could be deposited combining of a low contact resistance and a low friction coefficient against silver, making them suitable for use in high performance electrical contacts.Nine coatings with different amounts of C and Ni were deposited. Coatings on flat Ni plated copper substrates were tested in a tribological ball-on-disc setup against ball bearing steel balls. Depending on primarily the amount of carbon the coatings showed very different friction coefficient and wear rate. The coatings were also deposited on cylindrical Ni plated copper substrates. Using geometrically identical silver plated cylinders as counter surface these were evaluated in a test setup better resembling a real life electrical contact. For most coatings a low electrical contact resistance was measured. The evolution of friction coefficient and contact resistance was correlated to wear marks and contact tracks, with their generated tribofilms, as examined after testing using electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy.
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| 4. |
- André, Benny
(författare)
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Nanocomposites for Use in Sliding Electrical Contacts
- 2011
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- In this thesis nanocomposite materials for use in high performance electrical contacts are tested. Self mating silver as coatings on cupper substrates are the most used material combination in power connectors today. In this work two new concepts were tested. The first one was to change one of the mating surfaces to a hard thin coating and keep the other surface made of silver. Tested coatings were nanocomposites with hard carbides in a matrix of amorphous carbon. TiC/a-C and Ti-Ni-C/a-C were tested both electrically and tribologically. The total amount of carbon and the amount of carbon matrix was important, both for the electrical and the tribological properties. The Ti-Ni-C coating also showed that substituting Ti in TiC with the weak carbide former Ni changed the stability of the carbides. The substitution resulted in more a-C matrix and less C in the carbides. Thin coatings of nc-TiC/a-C and Ti-Ni-C/a-C showed high potential as material candidates for use in electrical contacts. The other tested concept was to modify the used silver instead of replacing it. This was done by embedding nanoparticles of solid lubricant IF-WS2 in the silver. The results from reciprocating sliding displayed low friction and high wear resistance. The modified silver surfaces lasted for 8000 strokes with a friction of about 0.3 while at the same time allowing for a low contact resistance. The results for surfaces of pure silver coating displayed a friction of 0.8-1.2 and that the silver was worn through already after 300 strokes. A new method to investigate inherent hardness and residual stress of thin coatings, on complex geometries or in small areas, was also developed. An ion beam was used to create stress free coating as free standing micro pillars. Hardness measured on the pillars and on as-deposited coating were then used to calculate the residual stress in the coatings.
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| 6. |
- Andre, Benny, et al.
(författare)
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Nanoindentation on micro pillars for determination of intrinsic hardness and residual stress in coatings deposited on complex geometries
- 2012
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Ingår i: Tribologia. - 0780-2285. ; 31:1-2, s. 22-31
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Tidskriftsartikel (refereegranskat)abstract
- In this work a procedure to assess the local residual stress in coatings deposited on complex substrate geometries is described. A focused ion beam (FIB) is used to mill structures small enough to relax from residual stress. Nanoindentation is used to measure the change in mechanical properties, most importantly the hardness, in relaxed coating and in as-deposited coating. This change is then related to the residual stress in the coating. This relationship can then be used to calculate the residual stresses, at other positions or at other components, from changes in hardness as measured as before. The procedure is demonstrated on two different PVD coatings; one TiN coating and one nanocomposite TiNiC coating. On a large high speed steel substrate the TiN was measured to a hardness of 28 GPa using conventional techniques. Using this procedure, this could be divided into 23 GPa of intrinsic hardness and an extra 5 GPa induced by the known compressive residual stress of 3.9 GPa. When the same coating was deposited on a thin wire the full procedure allowed the residual stress to be determined to 3.5 GPa in compression.
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| 9. |
- Jansson, Ulf, et al.
(författare)
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Design of carbide-based nanocomposite thin films by selective alloying
- 2011
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Ingår i: Surface & Coatings Technology. - : Elsevier BV. - 0257-8972 .- 1879-3347. ; 206:4, s. 583-590
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Tidskriftsartikel (refereegranskat)abstract
- This paper reviews a series of studies on alloying of sputtered TiC coatings with weak carbide-forming metals, Me, such as Al, Fe, Ni, Pt and Cu. Metastable solid solutions with Me on the Ti sites are easily obtained by magnetron sputtering at low temperatures (< 300 °C). First principles density functional theory (DFT) calculations of such carbides show that a driving force exists to remove carbon from the structure as an alternative and kinetically more favourable route compared to Me precipitation. This leads to a situation where additional control of the phase composition is given by annealing: both direct influence during film growth, as well as through subsequent annealing. Thus, alloying of the nanocomposite with weak carbide-forming metals can be used to tune many mechanical, electric and magnetic properties of a carbide-based nanocomposite film.
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| 10. |
- Lewin, Erik, et al.
(författare)
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Industrialisation Study of Nanocomposite nc-TiC/a-C Coatings for Electrical Contact Applications
- 2009
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Ingår i: Plasma Processes and Polymers. - : WILEY-VCH Verlag GmbH & Co. - 1612-8850. ; 6:S1, s. S928-S934
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Tidskriftsartikel (refereegranskat)abstract
- Nanocomposite nc-TiC/a-C coatings were prepared by non-reactive magnetron sputtering in industrial scale equipment, under varying deposition conditions in order to investigate upscaling and possible industrialisation. The coatings were found to have similar microstructure and performance compared to previous laboratory scale experiments. The samples were characterised with XRD, XPS and SEM as well with ball-on-disc, nanoindentation and electrical measurements. Coatings containing a small fraction of a-C matrix phase were found to have promising both electrical properties (rho < 400 mu Omega cm and contact resistances down to 0.34 m Omega at 40 N) and tribological properties (f < 0.3 for 10 000 laps).
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