| 1. |
- André, Benny, et al.
(författare)
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Friction and contact resistance of nanocomposite Ti-Ni-C coatings
- 2011
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Ingår i: Wear. - : Elsevier BV. - 0043-1648 .- 1873-2577. ; 270:9-10, s. 555-566
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Tidskriftsartikel (refereegranskat)abstract
- Ceramic nanocomposite coatings in the Ti-Ni-C were deposited using PVD and studied with respect to tribological properties and contact resistance. It was shown that coatings could be deposited combining of a low contact resistance and a low friction coefficient against silver, making them suitable for use in high performance electrical contacts.Nine coatings with different amounts of C and Ni were deposited. Coatings on flat Ni plated copper substrates were tested in a tribological ball-on-disc setup against ball bearing steel balls. Depending on primarily the amount of carbon the coatings showed very different friction coefficient and wear rate. The coatings were also deposited on cylindrical Ni plated copper substrates. Using geometrically identical silver plated cylinders as counter surface these were evaluated in a test setup better resembling a real life electrical contact. For most coatings a low electrical contact resistance was measured. The evolution of friction coefficient and contact resistance was correlated to wear marks and contact tracks, with their generated tribofilms, as examined after testing using electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy.
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| 2. |
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| 3. |
- Grandin, Martina, et al.
(författare)
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Ti-Ni-C nanocomposite coatings evaluated in a sliding electrical contact application
- 2015
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Ingår i: Surface & Coatings Technology. - : Elsevier BV. - 0257-8972 .- 1879-3347. ; 276, s. 210-218
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Tidskriftsartikel (refereegranskat)abstract
- Nanocomposite Ti-Ni-C coatings, with nanosized carbide grains in an amorphous carbon (a-C) matrix have been suggested to have low friction and low contact resistance making them suitable for sliding electrical contacts. In this study we investigate further the previously observed influence of the amount of amorphous carbon, in a test set-up simulating instrumentation and control applications. The tribological and electrical performance is evaluated at high speed and continuous sliding against silver-graphite, where the mechanical load and current are fairly low. It is shown that under these circumstances there is no significant influence from the amount of a-C on neither the contact resistance nor the amount of wear of the silver-graphite. The reason for this is suggested to be that similar tribofilms are formed on the surface of the coatings, regardless of the amount of a-C phase. Degradation of the nanocomposite coatings is observed under electrical load, even though they are both much harder than the silver-graphite counter surface.
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| 4. |
- Grandin, Martina, 1980-
(författare)
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Tribology of Metal-Graphite Composites : A Study of Sliding Electrical Contact Surfaces
- 2017
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- An environmentally sustainable production of electrical power is important for preserving the earth’s natural resources. In order to utilize this power as efficiently as possible, it is of great importance to minimize the losses, for example in sliding electrical contacts. A sliding electrical contact is where current is transferred from one rotating to one stationary component and power is lost due to friction and contact resistance. Also in some signal applications, high performance sliding contacts are crucial to ensure stable signal transfer with low noise. Although sliding electrical contacts are primarily designed for good electrical performance, the system will benefit also from optimization of the tribological properties.The aim of this thesis is to increase the fundamental knowledge of the tribological and electrical performance of metal-graphite composite materials for sliding electrical contacts. The influence of mechanical and electrical load was investigated. Different stationary materials, from pure copper to nanocomposite coatings, were tested against copper- and silver-graphites. Two complementary test setups were used, one with reciprocating and one with unidirectional sliding. Surface analysis was essential to gain deepened understanding of the influence of the interaction on the surfaces. Especially my novel imaging of cross-sections has advanced the level on knowledge in this research field.On the stationary material surface, a tribofilm forms with constituents from the metal-graphite and the surrounding atmosphere. Cross-sectioning reveals a material flow that indicates turbulence. Furthermore, the presence of oxides in the tribofilm is not necessarily detrimental for the contact resistance as long as there is also pure metal available. The presence of graphite is vital for low friction and wear. It is shown that the tribological and electrical behaviour of this system is only marginally influenced by the material selection of the stationary contact. Increasing the metal content in the composite, on the other hand, greatly reduces the contact resistance while there is no significant impact on friction and wear. The mechanical load has to be optimized to compromise between low wear (achieved with low load) and low contact resistance (achieved with high load). Pure mechanical tests show a lower friction and higher wear rate in comparison to tests with a five ampere current.
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| 5. |
- Jansson, Ulf, et al.
(författare)
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Design of carbide-based nanocomposite thin films by selective alloying
- 2011
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Ingår i: Surface & Coatings Technology. - : Elsevier BV. - 0257-8972 .- 1879-3347. ; 206:4, s. 583-590
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Tidskriftsartikel (refereegranskat)abstract
- This paper reviews a series of studies on alloying of sputtered TiC coatings with weak carbide-forming metals, Me, such as Al, Fe, Ni, Pt and Cu. Metastable solid solutions with Me on the Ti sites are easily obtained by magnetron sputtering at low temperatures (< 300 °C). First principles density functional theory (DFT) calculations of such carbides show that a driving force exists to remove carbon from the structure as an alternative and kinetically more favourable route compared to Me precipitation. This leads to a situation where additional control of the phase composition is given by annealing: both direct influence during film growth, as well as through subsequent annealing. Thus, alloying of the nanocomposite with weak carbide-forming metals can be used to tune many mechanical, electric and magnetic properties of a carbide-based nanocomposite film.
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| 6. |
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| 7. |
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| 8. |
- Lewin, Erik, et al.
(författare)
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Industrialisation Study of Nanocomposite nc-TiC/a-C Coatings for Electrical Contact Applications
- 2009
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Ingår i: Plasma Processes and Polymers. - : WILEY-VCH Verlag GmbH & Co. - 1612-8850. ; 6:S1, s. S928-S934
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Tidskriftsartikel (refereegranskat)abstract
- Nanocomposite nc-TiC/a-C coatings were prepared by non-reactive magnetron sputtering in industrial scale equipment, under varying deposition conditions in order to investigate upscaling and possible industrialisation. The coatings were found to have similar microstructure and performance compared to previous laboratory scale experiments. The samples were characterised with XRD, XPS and SEM as well with ball-on-disc, nanoindentation and electrical measurements. Coatings containing a small fraction of a-C matrix phase were found to have promising both electrical properties (rho < 400 mu Omega cm and contact resistances down to 0.34 m Omega at 40 N) and tribological properties (f < 0.3 for 10 000 laps).
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| 9. |
- Lewin, Erik, et al.
(författare)
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Synthesis, structure and properties of Ni-alloyed TiCx-based thin films
- 2010
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Ingår i: Journal of Materials Chemistry. - : Royal Society of Chemistry (RSC). - 0959-9428 .- 1364-5501. ; 20:28, s. 5950-5960
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Tidskriftsartikel (refereegranskat)abstract
- By using non-reactive sputter deposition at low temperatures metastable solid solution phases in the Ti–Ni–C system were synthesized. Produced thin films were either single phase carbides or nanocomposite of nanocrystalline carbide and amorphous C. In the Ni-containing samples a supersaturated solid solution phase (Ti1−xNix)Cy was identified, and was present either as single phase or in a nanocomposite with amorphous C. By modification of the chemical stability of the carbide phase, the addition of Ni was found to strongly promote the formation of amorphous carbon phase in the coatings. Samples have been microstructurally analyzed using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Mechanical properties have been evaluated through nanoindentation and pin-on-disc measurements; electrical properties were determined by measurement of the resistivity and the contact resistance. Alloyed nanocomposite coatings were also found to exhibit enhanced tribological and electrical properties, with a decreased resistivity and friction. This makes these thin films very interesting for application in sliding electrical contacts. The mechanisms responsible for the reductions remain to be determined.
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