Stability of High Speed 3D Printing in Liquid-Like Solids

• Fluid instabilities limit the ability of features to hold their shape in many types of 3D printing as liquid inks solidify into written structures. By 3D printing directly into a continuum of jammed granular microgels, these instabilities are circumvented by eliminating surface tension and body forces. However, this type of 3D printing process is potentially limited by inertial instabilities if performed at high speeds where turbulence may destroy features as they are written. Here, we design and test a high-speed 3D printing experimental system to identify the instabilities that arise when an injection nozzle translates at 1 m/s. We find that the viscosity of the injected material can control the Reynold's instability, and we discover an additional, unanticipated instability near the top surface of the granular microgel medium.

Subject headings

TEKNIK OCH TEKNOLOGIER  -- Maskinteknik -- Strömningsmekanik och akustik (hsv//swe)

ENGINEERING AND TECHNOLOGY  -- Mechanical Engineering -- Fluid Mechanics and Acoustics (hsv//eng)

Keyword

3D printing

high-speed

liquid-like solid

microgel

Reynold's number

yield stress material

Article

environmental temperature

hydrostatic pressure

molecular stability

molecular weight

priority journal

shear stress

surface property

surface tension

three dimensional printing

velocity

viscometry

viscosity

Publication and Content Type

ref (subject category)

art (subject category)