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| 2. |
- Kaplan, Alexander F. H., et al.
(författare)
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Laser induced reduction of iron ore by silicon
- 2023
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Ingår i: Journal of Alloys and Metallurgical Systems. - : Elsevier. - 2949-9178. ; 4
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Tidskriftsartikel (refereegranskat)abstract
- Iron ore powder accompanied by Si-powder as a reducing agent, was melted using a high-power laser beam. During laser melting of the two different powder beds placed next to each other, silicon merged and diffused into the iron ore, forming a ternary melt phase Fe-O-Si of around 30–60–10 at%. High speed imaging of the laser melting process as well as subsequent SEM-analysis of the generated nuggets showed the formation of droplets that merge with the surrounding Si- or ore-powder and form distinct domains. Under certain circumstances, the solidifying nuggets, of the order of 0.5–5 mm in size, generated numerous small domains, up to 25 µm, of high purity iron, 90 + at%, surrounded by a matrix of the above mentioned slag. Many of these Fe-domains were created in the vicinity of regions of high Si-content.
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| 3. |
- Mishra, Pragya, 1989-, et al.
(författare)
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Energy efficiency contributions and losses during selective laser melting
- 2018
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Ingår i: Journal of laser applications. - : American Institute of Physics (AIP). - 1042-346X .- 1938-1387. ; 30:3
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Tidskriftsartikel (refereegranskat)abstract
- Selective Laser Melting technique, SLM, requires remelting of adjacent tracks to avoid cavities and other imperfections. Usually, very conservative process parameters are chosen to avoid imperfections, resulting in a low building rate. The process efficiency relates the energy required for the generation of a new track to the laser beam power. For SLM this efficiency is determined by the process parameters, specifically hatch distance, layer depth and scanning speed, independent of the resulting process mechanisms. For SLM the process efficiency often very low, typically 2‑20%. Apart from beam reflection losses of normally 50-60%, significant energy losses result from the remelting of surrounding layers. Some areas can even experience multiple remelting cycles. Further losses originate inevitably from substrate heating. A simplified mathematical model of the track cross section and the corresponding layer overlap geometry has been developed, to analyze the different loss contributions from remelting with respect to the process parameters. The model explains why increasing the hatch distance or the layer depth proportionally increases the process efficiency. However, these increases are limited by cavity formation. The cross section of the overlapping tracks generated by SLM can be regarded as an experimental fingerprint linked to the process conditions. The track cross section geometries can significantly fluctuate, in terms of area and coordinate position. The fluctuations require additional reduction of the hatch distance or layer depth, to ensure robust, cavity-free processing. Examples are presented for stainless steel where a 180 W laser beam has led to a process efficiency of 5-11%, proportional to a hatch distance that was increased from 50 to 110 µm, for 40 µm powder layer depth, at a speed of 50 m/min.
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| 4. |
- Norman, Peter, et al.
(författare)
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A sophisticated platform for characterization, monitoring and control of machining
- 2006
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Ingår i: Measurement science and technology. - BRISTOL, ENGLAND : IOP Publishing. - 0957-0233 .- 1361-6501. ; 17:4, s. 847-854
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Tidskriftsartikel (refereegranskat)abstract
- The potential for improving the performance of machine tools is considerable. However, for this to be achieved without tool failure or product damage, the process must be sufficiently well understood to enable real-time monitoring and control to be applied. A unique sophisticated measurement platform has been developed and applied to two different machining centres, particularly for high-speed machining up to 24 000 rpm. Characterization and on-line monitoring of the dynamic behaviour of the machining processes has been carried out using both contact-based methods (accelerometer, force sensor) and non-contact methods (laser Doppler vibrometry and magnetic shaker) and numerical simulation (finite element based modal analysis). The platform was applied both pre-process and on-line for studying an aluminium testpiece based on a thin-walled aerospace component. Stability lobe diagrams for this specific machine/component combination were generated allowing selection of optimal process parameters giving stable cutting and metal removal rates some 8-10 times higher than those possible in unstable machining. Based on dynamic characterization and monitoring, a concept for an adaptive control with constraints based machine tool controller has been developed. The developed platform can be applied in manifold machining situations. It offers a reliable way of achieving significant process improvement
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| 5. |
- Vuorinen, Esa, et al.
(författare)
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Laser surface hardening of steel with ausferritic structure
- 2008
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Ingår i: SMT22.
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Konferensbidrag (refereegranskat)abstract
- High strength steels can be produced by austempering of Si-containing steels. High toughness and good wear resistance are properties possible to achieve. Surface hardening of this group of steels can give an additional increase of the surface hardness and wear resistance. Laser surface hardening has been used in order to increase the surface hardness of the steel 55Si7. The effect of surface hardening on the ferritic-austenitic carbide- free microstructure created for this steel has been studied. Optical as well as scanning electron microscopy has been used in the characterization of the micro-structural changes.
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| 6. |
- Alam, Md. Minhaj, et al.
(författare)
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Analysis of the stress raising action of flaws in laser clad deposits
- 2013
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Ingår i: Materials and Design. - : Elsevier BV. - 0261-3069 .- 0264-1275 .- 1873-4197. ; 46, s. 328-337
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Tidskriftsartikel (refereegranskat)abstract
- Fatigue cracking of laser clad cylindrical and square section bars depends upon a variety of factors. This paper presents Finite Element Analysis (FEA) of the different macro stress fields generated as well as stress raisers created by laser cladding defects for four different fatigue load conditions. As important as the defect types are their locations and orientations, categorized into zero-, one- and two-dimensional defects. Pores and inclusions become critical close to surfaces. The performance of as-clad surfaces can be governed by the sharpness of surface notches and planar defects like hot cracks or lack-of-fusion (LOF) are most critical if oriented vertically, transverse to the bar axis. The combination of the macro stress field with the defect type and its position and orientation determines whether it is the most critical stress raiser. Based on calculated cases, quantitative and qualitative charts were developed as guidelines to visualize the trends of different combinations.
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| 7. |
- Bergström, David, et al.
(författare)
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A ray-tracing analysis of the absorption of light by smooth and rough metal surfaces
- 2007
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Ingår i: Journal of Applied Physics. - : AIP Publishing. - 0021-8979 .- 1089-7550. ; 101:11, s. 113504-1
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Tidskriftsartikel (refereegranskat)abstract
- Ray tracing has been employed to investigate the absorption of light by smooth and random rough metal surfaces. For normally incident light the absorptance of the surface increases with surface roughness. However, for light incident at a tangent to the surface the absorptance-surface roughness relationship is more complex. For example, in certain cases the absorptance can rise, fall, and rise again as the surface roughness increases. In this paper this complex absorptance-roughness relationship is defined and explained. The wavelengths of the light chosen for this study correspond to the primary and secondary output wavelengths of Nd:YAG lasers.
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| 8. |
- Bergström, David, et al.
(författare)
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Absorptance of Non-Ferrous Alloys to Nd:YLF and Nd:YAG Laser Light at Room Temperature
- 2007
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Ingår i: Applied Optics. - 1559-128X .- 2155-3165. ; 46:8, s. 1290-1301
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Tidskriftsartikel (refereegranskat)abstract
- The measurement of absorptance is important for the analysis and modelling of laser-material interactions. Unfortunately, most of the absorptance data presently available considers only polished pure metals rather than the commercially available (unpolished, oxidised) alloys which are actually being processed in manufacturing. This paper presents the results of absorptance measurements carried out at room temperature on as-received engineering grade non-ferrous metals (Al, Cu and Zn alloys). The measurements were made using an integrating sphere with an Nd:YLF laser at two wavelengths (1053nm and 527nm � which means that the results are also valid for Nd:YAG radiation at 1064nm and 532nm). The absorptance results obtained differ considerably from existing data for polished, pure metals and should help improve the accuracy of laser-material interaction models. Some clear trends were identified. For all 22 cases studied the absorptance was higher than for ideal pure, polished metals. For all Al- and Cu-samples the absorptance was higher for the green than it was for the infrared wavelength, while for all Zn-coatings this trend was reversed. No clear correlation between absorptance and surface roughness was found at low roughness values (Sa 0.15 � 0.60) but one, rougher set of samples (Sa 2.34), indicated a roughness-absorptance correlation at higher roughness levels.
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| 9. |
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| 10. |
- Bergström, David, et al.
(författare)
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The absorptance of steels to Nd:YLF and Nd:YAG laser light at room temperature
- 2007
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Ingår i: Applied Surface Science. - : Elsevier BV. - 0169-4332 .- 1873-5584. ; 253:11, s. 5017-5028
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Tidskriftsartikel (refereegranskat)abstract
- The measurement of absorptance is important for the analysis and modelling of laser-material interactions. Unfortunately, most of the absorptance data presently available considers only polished pure metals rather than the commercially available (unpolished, oxidised) alloys, which are actually being processed in manufacturing. This paper presents the results of absorptance measurements carried out at room temperature on as-received engineering grade steels including hot and cold rolled mild steel and stainless steels of various types. The measurements were made using an integrating sphere with an Nd:YLF laser at two wavelengths (1053 and 527 nm, which means that the results are also valid for Nd:YAG radiation at 1064 and 532 nm). The absorptance results obtained differ considerably from existing data for polished, pure metals and should help improve the accuracy of laser-material interaction models. Some clear trends were identified; for all materials studied, the absorptance was considerably higher than the previously published values for the relevant pure metals with polished surfaces. For all 15 samples the absorptance was higher for the green than for the infrared wavelength. No clear trend correlating the absorptance with the roughness was found for mild steel in the roughness range Sa 0.4-5.6 μm. A correlation between absorptance and roughness was noted for stainless steel for Sa values above 1.5 μm.
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