Kinetic Modeling of Nonmetallic Inclusions Behavior in Molten Steel : A Review

• The kinetic modeling for the nucleation, size growth, and compositional evolution of nonmetallic inclusions in steel was extensively reviewed in the present article. The nucleation and initial growth of inclusion in molten steel during deoxidation as well as the collision growth, motion, removal, and entrapment of inclusions in the molten steel in continuous casting (CC) tundish and strand were discussed. Moreover, the recent studies on the prediction of inclusion composition in CC semiproducts were introduced. Since the 1990s, the development of thermodynamic model and relevant databases for inclusion engineering has been initiated by the steel industry. Later, the commercial software FACTSAGE employing the FACT database was widely used to predict the gas (atmosphere/bubble)–liquid (steel/slag/inclusion)–solid (refractory/slag/steel/inclusion) multiphase equilibria. With the help of the comprehensive thermodynamic database and solution models in conjunction with the development of user-friendly computing packages, the kinetics of inclusion evolution in molten steel can be successfully predicted based on several kinetic models such as the coupled reaction (CR) model, reaction zone model, and tank series recirculation (TSR) model. However, some parameters are needed to represent the real processes according to the model employed at different operational or experimental conditions. The effect of reoxidation on the evolution of inclusions in the ladle and tundish, which was experimentally confirmed, can be simulated by the effective equilibrium reaction zone (EERZ) model. The complex slag–steel interfacial reaction phenomena have been successfully explained by the interfacial kinetic model based on the dynamic interfacial tension and oxygen adsorption/desorption characteristics at the slag-steel interface.

Ämnesord

TEKNIK OCH TEKNOLOGIER  -- Materialteknik -- Metallurgi och metalliska material (hsv//swe)

ENGINEERING AND TECHNOLOGY  -- Materials Engineering -- Metallurgy and Metallic Materials (hsv//eng)

Nyckelord

Crystallization

Database systems

Gas adsorption

Kinetic parameters

Kinetic theory

Nucleation

Slags

Steel foundry practice

Steelmaking

Thermodynamics

Compositional evolution

Dynamic interfacial tension

Evolution of inclusions

Experimental conditions

Interfacial reaction phenomena

Multiphase equilibria

Non-metallic inclusions

Thermodynamic database

Reaction kinetics

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