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- Hosain, Md Lokman, 1984-
(author)
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Fluid Flow and Heat Transfer Simulations for Complex Industrial Applications : From Reynolds Averaged Navier-Stokes towards Smoothed Particle Hydrodynamics
- 2018
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Doctoral thesis (other academic/artistic)abstract
- Optimal process control can significantly enhance energy efficiency of heating and cooling processes in many industries. Process control systems typically rely on measurements and so called grey or black box models that are based mainly on empirical correlations, in which the transient characteristics and their influence on the control parameters are often ignored. A robust and reliable numerical technique, to solve fluid flow and heat transfer problems, such as computational fluid dynamics (CFD), which is capable of providing a detailed understanding of the multiple underlying physical phenomena, is a necessity for optimization, decision support and diagnostics of complex industrial systems. The thesis focuses on performing high-fidelity CFD simulations of a wide range of industrial applications to highlight and understand the complex nonlinear coupling between the fluid flow and heat transfer. The industrial applications studied in this thesis include cooling and heating processes in a hot rolling steel plant, electric motors, heat exchangers and sloshing inside a ship carrying liquefied natural gas. The goal is to identify the difficulties and challenges to be met when simulating these applications using different CFD tools and methods and to discuss the strengths and limitations of the different tools.The mesh-based finite volume CFD solver ANSYS Fluent is employed to acquire detailed and accurate solutions of each application and to highlight challenges and limitations. The limitations of conventional mesh-based CFD tools are exposed when attempting to resolve the multiple space and time scales involved in large industrial processes. Therefore, a mesh-free particle method, smoothed particle hydrodynamics (SPH) is identified in this thesis as an alternative to overcome some of the observed limitations of the mesh-based solvers. SPH is introduced to simulate some of the selected cases to understand the challenges and highlight the limitations. The thesis also contributes to the development of SPH by implementing the energy equation into an open-source SPH flow solver to solve thermal problems. The thesis highlights the current state of different CFD approaches towards complex industrial applications and discusses the future development possibilities.The overall observations, based on the industrial problems addressed in this thesis, can serve as decision tool for industries to select an appropriate numerical method or tool for solving problems within the presented context. The analysis and discussions also serve as a basis for further development and research to shed light on the use of CFD simulations for improved process control, optimization and diagnostics.
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| 2. |
- Hosain, Md Lokman, 1984-
(author)
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TOWARDS ACCELERATED SIMULATIONS FOR FLUID FLOW AND HEAT TRANSFER OF LARGE INDUSTRIAL PROCESSES
- 2016
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Licentiate thesis (other academic/artistic)abstract
- The manufacturing sector is one of the biggest energy consumers. The iron and steel markets in China are growing very fast. Several studies have been performed to evaluate the Chinese steel sector in terms of energy savings and CO2 emissions. The results of the studies showed that the major energy savings expected within 2020 and 2030 timeframe will be from industrial furnaces in steel mills. For the Swedish steel industry, it is important to be very efficient in order to remain competitive. The hot rolling process in the steel industry is a long process, where big slabs are heated in a furnace above the recrystallization temperature to roll the metal into a thin sheet and then the sheet is cooled at the Runout table using water. The amount of energy used during the process directly influences the price of the products. Moreover, the government policy on energy usage and CO2 emissions, the competitive market and the water scarcity, demand an optimal process operation to reduce energy consumption and greenhouse gas emission. Computer simulation is the best and most convenient way to approximate real-world processes; therefore, there is a need to have a real-time online simulation tool for process optimisation, decision support and diagnostics in different industries.Computational fluid dynamics (CFD) is a robust tool for simulating almost any kind of real-world process related to fluid flow, heat transfer and combustion. However, simulating real-world processes in real-time using CFD is very challenging due to the complexity involved in the physical phenomena studied. In this thesis, CFD simulations have been performed in small scale to understand the physics and perceive the complexity involved in the heating process of steel slabs and the cooling process of the steel sheets at hot rolling steel industries. The results from the simulations are successfully validated using experimental and theoretical results published in open literature. Past experience suggests using mesh-based commercial CFD solvers for simulating industrial processes, only if accurate and detail results are desired. However, the computational performance of these solvers shows limitations from a real-time perspective and indicates the need for alternative CFD methods and solvers. In the literature review performed as part of the first stage of this work, we have identified different alternative methods which can be used to perform CFD simulations in real-time or near real-time for large industrial processes. The thesis discusses the limitations of different types of CFD methods and points out the difficulties and challenges in utilising these methods for simulating large industrial processes. Our preliminary simulation work brings light towards the goal of multi-phase multi-physics real-time simulations.
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| 3. |
- Metri, Prashant G, 1987-
(author)
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Mathematical Analysis of Forced Convective Flow Due to Stretching Sheet and Instabilities of Natural Convective Flow
- 2017
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Doctoral thesis (other academic/artistic)abstract
- The investigations presented in the thesis are theoretical studies of magnetohydrodynamic flows, heat and mass transfer in Newtonian/non-Newtonian cooling liquids, due to horizontal/vertical stretching sheet. The theoretical studies include the effect of magnetic field, uniform and non-uniform heat source/sink (flow and temperature dependent heat source/sink) effects. The considered problems include flow of viscous fluids in the presence of applied magnetic field and electric field with first order chemical reactions. The viscous incompressible Newtonian fluid flow in porous medium with Darcy-Forchheimmer model, electrically conducting fluid and nanofluid is studied. We introduce innovative techniques for finding solutions of highly nonlinear coupled boundary value problems such as Runge-Kutta method, Perturbation method and Differential Transform Method (DTM). Chapter 1-2 gives a brief introduction. Chapter 3 focuses on Lie group analysis of MHD flow and heat transfer over a stretching sheet. The effects of viscous dissipation, uniform heat source/sink and MHD on heat transfer are addressed. In Chapter 4-6 we examined the laminar flow, thermocapillary flow of a nanoliquid thin film over an unsteady stretching sheet in presence of MHD and thermal Radiation in different situations. An effective medium theory (EMT) based model is used for the thermal conductivity of the nanoliquid. Metal and metal oxide nanoparticles are considered in carboxymethyl cellulose (CMC) - water base liquid. In Chapter 7-9 we analyzed, heat and mass transfer in MHD, mixed convection, viscoelastic fluid flow, non-Darcian flow due to stretching sheet in presence of viscous dissipation, non-uniform heat source/sink and porous media have been investigated in different situations. MHD and viscous dissipation have a significant influence on controlling of the dynamics. In Chapter 10 the linear stability of Maxwell fluid-nanofluid flow in a saturated porous layer is examined theoretically when the walls of the porous layers are subjected to time-periodic temperature modulations. A modified Darcy-Maxwell model is used to describe the fluid motion, and the nanofluid model used includes the effects of the Brownian motion. The thermal conductivity and viscosity are considered to be dependent on the nanoparticle volume fraction.In Chapter 11 we studied MHD flow in a vertical double passage channel taking into account the presence of the first order chemical reactions. The governing equations are solved by using a regular perturbation technique valid for small values of the Brinkman number and a DTM valid for all values of the Brinkman number.
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| 4. |
- Morozovska, Kateryna, 1992-
(author)
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Dynamic Rating of Power Lines and Transformers for Wind Energy Integration
- 2018
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Licentiate thesis (other academic/artistic)abstract
- Dynamic Rating (DR) is usually associated with unlocking the capacity of power lines and transformers using available information on weather conditions. Our studies show that Dynamic Rating is a broad concept that requires further study and development.The capacity of the majority of power devices is highly dependent on the heat transfer properties of the materials which the devices are made of. To ensure correct power limits of the equipment, one must take into consideration not only the power load, but also ambient conditions, such as: temperature, wind speed, wind direction, solar irradiation, humidity, pressure, radiation into the atmosphere and magnetic losses.Dynamic rating is created as an alternative to standard constant rating that is designed with reference to extreme weather and load conditions. Some areas are more likely than others to experience extreme weather conditions, which have a chance of occurring only a few days per year for short periods of time. Such a distribution of weather parameters gives an opportunity to embed existing material properties of the power equipment and achieve a better utilization of the grid.The following thesis is divided into two simultaneous topics: Dynamic line rating and Dynamic transformer rating. The division is motivated by the importance of analysing the operation of the above-mentioned parts of the power network in greater detail. Power lines and transformers play a significant part in grid planning and have a potential to result in economic benefits when used with DR.The main focus of the doctoral project "Dynamic rating of power lines and transformers for wind energy integration" is on exploring potential ways to connect power generated from wind to the grid with the help of dynamic rating technologies. Therefore, great focus of the work lies on the analysis of DR connection of variable energy sources such as wind farms.The thesis presents the comparison of different line rating methods and proposes a new way of their classification. Evaluation of dynamic line rating application has shown the possibility to expand the power grid with additional capacity from wind power generation. Literature analysis and detailed evaluation of the conductor heat balance models have led to experimental evaluation of the convective cooling effect.The dynamic transformer rating application has shown a possibility to decrease the size of the power transformer without shortcoming in component availability.
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