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- Franken, T., et al.
(author)
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Advanced Predictive Diesel Combustion Simulation Using Turbulence Model and Stochastic Reactor Model
- 2017
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In: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627. ; 2017-March:March
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Journal article (peer-reviewed)abstract
- Today numerical models are a major part of the diesel engine development. They are applied during several stages of the development process to perform extensive parameter studies and to investigate flow and combustion phenomena in detail. The models are divided by complexity and computational costs since one has to decide what the best choice for the task is. 0D models are suitable for problems with large parameter spaces and multiple operating points, e.g. engine map simulation and parameter sweeps. Therefore, it is necessary to incorporate physical models to improve the predictive capability of these models. This work focuses on turbulence and mixing modeling within a 0D direct injection stochastic reactor model. The model is based on a probability density function approach and incorporates submodels for direct fuel injection, vaporization, heat transfer, turbulent mixing and detailed chemistry. The advantage of the probability density function approach compared to mean value models is its capability to account for temperature and mixture inhomogeneities. Therefore, notional particles are introduced each with its own temperature and composition. The particle condition is changed by mixing, injection, vaporization, chemical reaction and heat transfer. Mixing is modeled using the one-dimensional Euclidean minimum spanning tree mixing model, which requires the scalar mixing frequency as input. Therefore, a turbulence model is proposed to calculate the mixing time depending on turbulent kinetic energy and its dissipation. The turbulence model accounts for density, swirl, squish and injection effects on turbulent kinetic energy within the combustion chamber. Finally, the 0D stochastic reactor model is tested for 40 different operating points distributed over the whole engine map. The results show a close match of experimental heat release rate and NOx emissions. The trends of measured CO and HC concentrations are captured qualitatively. Additionally, the 0D simulation results are compared to more detailed 3D CFD combustion simulation results for three operating points differing in engine speed and load. The comparison shows that the 0D stochastic reactor model is able to capture turbulence effects on local temperature and mixture distribution, which in turn affect NOx, CO and HC emission formation. Overall, the 0D stochastic reactor model has proven its predictive capability for the investigated diesel engine and can be assigned to tasks concerning engine map simulation and parameter sweeps.
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7. |
- Franken, T., et al.
(author)
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Analysis of the Water Addition Efficiency on Knock Suppression for Different Octane Ratings
- 2020
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In: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627. ; 2020-April:April
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Journal article (peer-reviewed)abstract
- Water injection can be applied to spark ignited gasoline engines to increase the Knock Limit Spark Advance and improve the thermal efficiency. The Knock Limit Spark Advance potential of 6 °CA to 11 °CA is shown by many research groups for EN228 gasoline fuel using experimental and simulation methods. The influence of water is multi-layered since it reduces the in-cylinder temperature by vaporization and higher heat capacity of the fresh gas, it changes the chemical equilibrium in the end gas and increases the ignition delay and decreases the laminar flame speed. The aim of this work is to extend the analysis of water addition to different octane ratings. The simulation method used for the analysis consists of a detailed reaction scheme for gasoline fuels, the Quasi-Dimensional Stochastic Reactor Model and the Detonation Diagram. The detailed reaction scheme is used to create the dual fuel laminar flame speed and combustion chemistry look-up tables. The Detonation Diagram is used as a novel approach in the Quasi-Dimensional Stochastic Reactor Model to evaluate the auto-ignition characteristic in the end gas and determine if it is a harmless deflagration or developing detonation. First, the Quasi-Dimensional Stochastic Reactor Model is trained for three engine operating points and a RON95 E10 fuel. Its performance is evaluated based on experimental results of a single cylinder research engine. Subsequently, different spark timings and water-fuel ratios are investigated for different Primary Reference Fuels. The results outline that water addition can effectively reduce the strength of auto-ignition in the end gas for different Primary Reference Fuels. Thereby, it can be stated that the reduction of the auto-ignition strength through water addition by 50-80 % water-fuel ratio for high octane number fuels corresponds to the spark timing delay of 6 °CA or an increase of research octane number by 10 points.
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8. |
- Franken, T., et al.
(author)
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Modeling of Reactivity Controlled Compression Ignition Combustion Using a Stochastic Reactor Model Coupled with Detailed Chemistry
- 2021
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In: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627.
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Conference paper (peer-reviewed)abstract
- Advanced combustion concepts such as reactivity controlled compression ignition (RCCI) have been proven to be capable of fundamentally improve the conventional Diesel combustion by mitigating or avoiding the soot-NOx trade-off, while delivering comparable or better thermal efficiency. To further facilitate the development of the RCCI technology, a robust and possibly computationally efficient simulation framework is needed. While many successful studies have been published using 3D-CFD coupled with detailed combustion chemistry solvers, the maturity level of the 0D/1D based software solution offerings is relatively limited. The close interaction between physical and chemical processes challenges the development of predictive numerical tools, particularly when spatial information is not available. The present work discusses a novel stochastic reactor model (SRM) based modeling framework capable of predicting the combustion process and the emission formation in a heavy-duty engine running under RCCI combustion mode. The combination of physical turbulence models, detailed emission formation sub-models and state-of-the-art chemical kinetic mechanisms enables the model to be computationally inexpensive compared to the 3D-CFD approaches. A chemical kinetic mechanism composed of 248 species and 1428 reactions was used to describe the oxidation of gasoline and diesel using a primary reference fuel (PRF) mixture and n-heptane, respectively. The model is compared to operating conditions from a single-cylinder research engine featuring different loads, speeds, EGR and gasoline fuel fractions. The model was found to be capable of reproducing the combustion phasing as well as the emission trends measured on the test bench, at some extent. The proposed modeling approach represents a promising basis towards establishing a comprehensive modeling framework capable of simulating transient operation as well as fuel property sweeps with acceptable accuracy.
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9. |
- Franken, T., et al.
(author)
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Multi-Objective Optimization of Fuel Consumption and NOx Emissions with Reliability Analysis Using a Stochastic Reactor Model
- 2019
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In: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627. ; 2019-April:April
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Journal article (peer-reviewed)abstract
- The introduction of a physics-based zero-dimensional stochastic reactor model combined with tabulated chemistry enables the simulation-supported development of future compression-ignited engines. The stochastic reactor model mimics mixture and temperature inhomogeneities induced by turbulence, direct injection and heat transfer. Thus, it is possible to improve the prediction of NOx emissions compared to common mean-value models. To reduce the number of designs to be evaluated during the simulation-based multi-objective optimization, genetic algorithms are proven to be an effective tool. Based on an initial set of designs, the algorithm aims to evolve the designs to find the best parameters for the given constraints and objectives. The extension by response surface models improves the prediction of the best possible Pareto Front, while the time of optimization is kept low. This work presents a novel methodology to couple the stochastic reactor model and the Non-dominated Sorting Genetic Algorithm. First, the stochastic reactor model is calibrated for 10 low, medium and high load operating points at various engine speeds. Second, each operating point is optimized to find the lowest fuel consumption and specific NOx emissions. The optimization input parameters are the temperature at intake valve closure, the compression ratio, the start of injection, the injection pressure and exhaust gas recirculation rate. Additionally, it is ensured that the maximum peak cylinder pressure and turbine inlet temperature are not exceeded. This enables a safe operation of the engine and exhaust aftertreatment system under the optimized conditions. Subsequently, a reliability analysis is performed to estimate the effect of off-nominal conditions on the objectives and constraints. The novel multi-objective optimization methodology has proven to deliver reasonable results. The zero-dimensional stochastic reactor model with tabulated chemistry is a fast running physics-based model that allow to run large optimization problems in a short amount of time. The combination with the reliability analysis also strengthens the confidence in the simulation-based optimized engine operation parameters.
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10. |
- Franken, T., et al.
(author)
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Multi-objective optimization of water injection in spark-ignition engines using the stochastic reactor model with tabulated chemistry
- 2019
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In: International Journal of Engine Research. - : SAGE Publications. - 1468-0874 .- 2041-3149. ; 20:10, s. 1089-1100
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Journal article (peer-reviewed)abstract
- Water injection is investigated for turbocharged spark-ignition engines to reduce knock probability and enable higher engine efficiency. The novel approach of this work is the development of a simulation-based optimization process combining the advantages of detailed chemistry, the stochastic reactor model and genetic optimization to assess water injection. The fast running quasi-dimensional stochastic reactor model with tabulated chemistry accounts for water effects on laminar flame speed and combustion chemistry. The stochastic reactor model is coupled with the Non-dominated Sorting Genetic Algorithm to find an optimum set of operating conditions for high engine efficiency. Subsequently, the feasibility of the simulation-based optimization process is tested for a three-dimensional computational fluid dynamic numerical test case. The newly proposed optimization method predicts a trade-off between fuel efficiency and low knock probability, which highlights the present target conflict for spark-ignition engine development. Overall, the optimization shows that water injection is beneficial to decrease fuel consumption and knock probability at the same time. The application of the fast running quasi-dimensional stochastic reactor model allows to run large optimization problems with low computational costs. The incorporation with the Non-dominated Sorting Genetic Algorithm shows a well-performing multi-objective optimization and an optimized set of engine operating parameters with water injection and high compression ratio is found.
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11. |
- Franken, T., et al.
(author)
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Prediction of thermal stratification in an engine-like geometry using a zero-dimensional stochastic reactor model
- 2020
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In: International Journal of Engine Research. - : SAGE Publications. - 1468-0874 .- 2041-3149. ; 21:9, s. 1750-1763
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Journal article (peer-reviewed)abstract
- The prediction of local heat transfer and thermal stratification in the zero-dimensional stochastic reactor model is compared to direct numerical simulation published by Schmitt et al. in 2015. Direct numerical simulation solves the Navier–Stokes equations without incorporating model assumptions for turbulence and wall heat transfer. Therefore, it can be considered as numerical experiment and is suitable to validate approximations in low-dimensional models. The stochastic reactor model incorporates a modified version of the Euclidean Minimum Spanning Tree mixing model proposed by Subramaniam et al. in 1998. To capture the thermal stratification of the direct numerical simulation, the total enthalpy (H) is used as the only mixing limiting scalar within the newly proposed H-Euclidean-Minimum-Spanning-Tree. Furthermore, a stochastic heat transfer model is incorporated to mimic turbulence effects on local heat transfer distribution to the walls. By adjusting the Cϕ mixing time and Ch stochastic heat transfer parameter, the stochastic reactor model predicts accurately the thermal stratification of the direct numerical simulation. Comparing the Woschni, Hohenberg and Heinle heat transfer model shows that the modified Heinle model matches accurately the direct numerical simulation results. Thereby, the Heinle model accounts for the influence of turbulent kinetic energy on the characteristic velocity in the heat transfer coefficient calculation. This highlights the importance of incorporating turbulence effects in low-dimensional heat transfer models. Overall, the zero-dimensional stochastic reactor model with the H-Euclidean-Minimum-Spanning-Tree mixing model, the stochastic heat transfer model and the modified Heinle correlation have proven successfully the prediction of mean quantities like temperature and heat transfer and thermal stratification of the direct numerical simulation.
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12. |
- Matrisciano, Andrea, 1986, et al.
(author)
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A Computationally Efficient Progress Variable Approach for In-Cylinder Combustion and Emissions Simulations
- 2019
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In: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627. ; 2019-September:September
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Journal article (peer-reviewed)abstract
- The use of complex reaction schemes is accompanied by high computational cost in 3D CFD simulations but is particularly important to predict pollutant emissions in internal combustion engine simulations. One solution to tackle this problem is to solve the chemistry prior the CFD run and store the chemistry information in look-up tables. The approach presented combines pre-tabulated progress variable-based source terms for auto-ignition as well as soot and NOx source terms for emission predictions. The method is coupled to the 3D CFD code CONVERGE v2.4 via user-coding and tested over various speed and load passenger-car Diesel engine conditions. This work includes the comparison between the combustion progress variable (CPV) model and the online chemistry solver in CONVERGE 2.4. Both models are compared by means of combustion and emission parameters. A detailed n-decane/α-methyl-naphthalene mechanism, comprising 189 species, is used for both online and tabulated chemistry simulations. The two chemistry solvers show very good agreement between each other and equally predict trends derived experimentally by means of engine performance parameters as well as soot and NOx engine-out emissions. The CPV model shows a factor 8 speed-up in run-time compared to the online chemistry solver without compromising the accuracy of the solution.
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13. |
- Matrisciano, Andrea, 1986, et al.
(author)
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Development of a Computationally Efficient Progress Variable Approach for a Direct Injection Stochastic Reactor Model
- 2017
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In: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627. ; 2017-March:March
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Journal article (peer-reviewed)abstract
- A novel 0-D Probability Density Function (PDF) based approach for the modelling of Diesel combustion using tabulated chemistry is presented. The Direct Injection Stochastic Reactor Model (DI-SRM) by Pasternak et al. has been extended with a progress variable based framework allowing the use of a pre-calculated auto-ignition table. Auto-ignition is tabulated through adiabatic constant pressure reactor calculations. The tabulated chemistry based implementation has been assessed against the previously presented DI-SRM version by Pasternak et al. where chemical reactions are solved online. The chemical mechanism used in this work for both, online chemistry run and table generation, is an extended version of the scheme presented by Nawdial et al. The main fuel species are n-decane, α-methylnaphthalene and methyl-decanoate giving a size of 463 species and 7600 reactions. A single-injection part-load heavy-duty Diesel engine case with 28 % EGR fueled with regular Diesel is investigated with both tabulated and online chemistry. Comparisons between the two approaches are presented by means of overall engine performance and engine-out emission predictions and in equivalence ratio-temperature space. The new implementation delivers reasonably good agreement with the online chemistry one. The methodology presented in this paper allows for the use of detailed chemistry in the DI-SRM with high computational efficiency and thus facilitates the use of the DI-SRM in the engine development process.
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14. |
- Matrisciano, Andrea, 1986, et al.
(author)
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Soot Source Term Tabulation Strategy for Diesel Engine Simulations with SRM
- 2015
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In: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627. ; 2015
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Conference paper (peer-reviewed)abstract
- In this work a soot source term tabulation strategy for soot predictions under Diesel engine conditions within the zero-dimensional Direct Injection Stochastic Reactor Model (DI-SRM) framework is presented. The DI-SRM accounts for detailed chemistry, in-homogeneities in the combustion chamber and turbulence-chemistry interactions. The existing implementation [1] was extended with a framework facilitating the use of tabulated soot source terms. The implementation allows now for using soot source terms provided by an online chemistry calculation, and for the use of a pre-calculated flamelet soot source term library. Diesel engine calculations were performed using the same detailed kinetic soot model in both configurations. The chemical mechanism for n-heptane used in this work is taken from Zeuch et al. [2] and consists of 121 species and 973 reactions including PAH and thermal NO chemistry. The engine case presented in [1] is used also for this work. The case is a single-injection part-load passenger car Diesel engine with 27 % EGR fueled with regular Diesel fuel. The two different approaches are analyzed and a detailed comparison is presented for the different soot processes globally and in the mixture fraction space. The contribution of the work presented in this paper is that a method which allows for a direct comparison of soot source terms - calculated online or retrieved from a flamelet table - without any change in the simulation setup has been developed within the SRM framework. It is a unique tool for model development. Our analysis supports our previous conclusion [1] that flamelet soot source terms libraries can be used for multi-dimensional modeling of soot formation in Diesel engines.
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15. |
- Nagy, Imre Gergely, et al.
(author)
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Influence of Nozzle Eccentricity on Spray Structures in Marine Diesel Sprays
- 2017
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In: SAE Technical Papers. - 400 Commonwealth Drive, Warrendale, PA, United States : SAE International. - 0148-7191 .- 2688-3627. ; 2017-September
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Journal article (peer-reviewed)abstract
- Large two-stroke marine Diesel engines have special injector geometries, which differ substantially from the configurations used in most other Diesel engine applications. One of the major differences is that injector orifices are distributed in a highly non-symmetric fashion affecting the spray characteristics. Earlier investigations demonstrated the dependency of the spray morphology on the location of the spray orifice and therefore on the resulting flow conditions at the nozzle tip. Thus, spray structure is directly influenced by the flow formation within the orifice. Following recent Large Eddy Simulation resolved spray primary breakup studies, the present paper focuses on spray secondary breakup modelling of asymmetric spray structures in Euler-Lagrangian framework based on previously obtained droplet distributions of primary breakup. Firstly, the derived droplet distributions were assigned via user coding to RANS 3D-CFD simulation of nozzle bore geometries having 0.0, 0.4 and 0.8 normalized eccentricities. Spray secondary breakup then calculated by using the KH-RT breakup model. The simulations compared to a widely used industrial methodology and validated against experimental measurements performed in a unique Spray Combustion Chamber. Furthermore, effects of nozzle eccentricity were assessed under non-reactive and reactive conditions using a computationally efficient combustion solver. The methodology was found to be promising for future implementation of droplet mapping techniques under marine diesel engine conditions.
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16. |
- Pasternak, M., et al.
(author)
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Diesel engine performance mapping using a parametrized mixing time model
- 2018
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In: International Journal of Engine Research. - : SAGE Publications. - 1468-0874 .- 2041-3149. ; 19:2, s. 202-213
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Journal article (peer-reviewed)abstract
- A numerical platform is presented for diesel engine performance mapping. The platform employs a zero-dimensional stochastic reactor model for the simulation of engine in-cylinder processes. n-Heptane is used as diesel surrogate for the modeling of fuel oxidation and emission formation. The overall simulation process is carried out in an automated manner using a genetic algorithm. The probability density function formulation of the stochastic reactor model enables an insight into the locality of turbulence–chemistry interactions that characterize the combustion process in diesel engines. The interactions are accounted for by the modeling of representative mixing time. The mixing time is parametrized with known engine operating parameters such as load, speed and fuel injection strategy. The detailed chemistry consideration and mixing time parametrization enable the extrapolation of engine performance parameters beyond the operating points used for model training. The results show that the model responds correctly to the changes of engine control parameters such as fuel injection timing and exhaust gas recirculation rate. It is demonstrated that the method developed can be applied to the prediction of engine load–speed maps for exhaust NO x , indicated mean effective pressure and fuel consumption. The maps can be derived from the limited experimental data available for model calibration. Significant speedup of the simulations process can be achieved using tabulated chemistry. Overall, the method presented can be considered as a bridge between the experimental works and the development of mean value engine models for engine control applications.
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17. |
- Seidel, L., et al.
(author)
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Systematic Reduction of Detailed Chemical Reaction Mechanisms for Engine Applications
- 2017
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In: Journal of Engineering for Gas Turbines and Power. - : ASME International. - 1528-8919 .- 0742-4795. ; 139:9, s. Article Number: 091701 -
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Journal article (peer-reviewed)abstract
- In this work, we apply a sequence of concepts for mechanism reduction on one reaction mechanism including novel quality control. We introduce a moment-based accuracy rating method for species profiles. The concept is used for a necessity-based mechanism reduction utilizing 0D reactors. Thereafter a stochastic reactor model for internal combustion engines is applied to control the quality of the reduced reaction mechanism during the expansion phase of the engine. This phase is sensitive on engine out emissions, and is often not considered in mechanism reduction work. The proposed process allows to compile highly reduced reaction schemes for computational fluid dynamics application for internal combustion engine simulations. It is demonstrated that the resulting reduced mechanisms predict combustion and emission formation in engines with accuracies comparable to the original detailed scheme.
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18. |
- Seidel, L., et al.
(author)
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Systematic reduction of detailed chemical reaction mechanisms for engine applications
- 2016
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In: ASME 2016 Internal Combustion Engine Fall Technical Conference, ICEF 2016. - : ASME International. - 9780791850503 ; , s. Paper No. ICEF2016-9304
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Conference paper (peer-reviewed)abstract
- Copyright © 2016 by ASME.In this work we apply a sequence of concepts for mechanism reduction on one reaction mechanism including novel quality control. We introduce a moment based accuracy rating method for species profiles. The concept is used for a necessity based mechanism reduction utilizing 0D reactors. Thereafter a stochastic reactor model (SRM) for internal combustion engines is applied to control the quality of the reduced reaction mechanism during the expansion phase of the engine. This phase is sensitive on engine out emissions, and is often not considered in mechanism reduction work. The proposed process allows to compile highly reduced reaction schemes for CFD application for internal combustion engine simulations. It is demonstrated that the resulting reduced mechanisms predict combustion and emission formation in engines with accuracies comparable to the original detailed scheme.
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