| 1. |
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| 2. |
- Pieringer, Astrid, 1979, et al.
(författare)
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Investigation of railway curve squeal using a combination of frequency- and time-domain models
- 2016
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Ingår i: Proceedings of the 12h International Workshop on Railway Noise (IWRN12), Terrigal, Australia, September 12-16. ; , s. 444 - 451
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Konferensbidrag (refereegranskat)abstract
- Railway curve squeal arises from self-excited vibrations during curving. In this paper, a frequency- and a timedomainapproach for curve squeal are compared. In particular, the capability of the frequency-domain model topredict the onset of squeal and the squeal frequencies is studied. In the frequency-domain model, linear stabilityis investigated through complex eigenvalue analysis. The time-domain model is based on a Green's functionsapproach and uses a convolution procedure to obtain the system response. To ensure comparability, the samesubmodels are implemented in both squeal models. The structural flexibility of a rotating wheel is modelled byadopting Eulerian coordinates. To account for the moving wheel‒rail contact load, the so-called moving elementmethod is used to model the track. The local friction characteristics in the contact zone is modelled inaccordance with Coulomb's law with a constant friction coefficient. The frictional instability arises due togeometrical coupling. In the time-domain model, Kalker's non-linear, non-steady state rolling contact modelincluding the algorithms NORM and TANG for normal and tangential contact, respectively, is solved in eachtime step. In the frequency-domain model, the normal wheel/rail contact is modelled by a linearization of theforce-displacement relation obtained with NORM around the quasi-static state and full-slip conditions areconsidered in tangential direction. Conditions similar to those of a curve on the Stockholm metro exposed tosevere curve squeal are studied with both squeal models. The influence of the wheel-rail friction coefficient andthe direction of the resulting creep force on the occurrence of squeal is investigated for vanishing train speed. Results from both models are similar in terms of the instability range in the parameter space and the predictedsqueal frequencies.
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| 3. |
- Li, Xiaojian, 1991, et al.
(författare)
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A new method for performance map prediction of automotive turbocharger compressors with both vaneless and vaned diffusers
- 2021
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Ingår i: Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering. - : SAGE Publications. - 2041-2991 .- 0954-4070. ; 235:6, s. 1734-1747
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Tidskriftsartikel (refereegranskat)abstract
- A new approach to predict the performance maps of automotive turbocharger compressors is presented. Firstly, a polynomial equation is applied to fit the experimental data of flow coefficient ratios for the centrifugal compressors with both vaneless and vaned diffusers. Based on this equation, the choke and surge flow coefficients under different machine Mach numbers can be quickly predicted. Secondly, a physically based piecewise elliptic equation is used to define compressors’ characteristic curves in terms of efficiency ratio. By introducing the flow coefficient ratio into the efficiency correlation, the empirical coefficients in the piecewise elliptic equation are uniquely calibrated by the experimental data, forming a unified algebraic equation to match the efficiency maps of the compressors with both vaneless and vaned diffusers. Then, a new universal equation, which connects the work coefficient, the impeller outlet flow coefficient and the non-dimensional equivalent impeller outlet width, is derived by using classical aerothermodynamic method. The off-design pressure ratio is predicted based on the equivalent impeller outlet width with less knowledge of the compressor geometry and no empirical coefficients. Finally, three state-of-the-art turbocharger compressors (one with vaneless diffuser, two with vaned diffusers) are chosen to validate the proposed method, and the results show a satisfactory accuracy for the performance map prediction. This method can be used for the preliminary design of turbocharger compressors with both vaneless and vaned diffusers, or to assess the design feasibility and challenges of the given design specifications.
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| 4. |
- Caprioli, Sara, 1978
(författare)
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Thermal impact on rolling contact fatigue of railway wheels
- 2014
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Rolling contact fatigue (RCF) is a very common and costly damage mechanism for rails and wheels. This thesis investigates the influence of combined thermal and mechanical loading on RCF of railway wheels on the basis of numerical predictions. The established computational framework includes heat flux analyses, (two- and three-dimensional) elastoplastic finite element simulations and subsequent RCF life analyses. The computational framework is employed to quantify the influence of various operational parameters and modelling presumptions such as applied heat and tangential stress characteristics, load application schemes, mesh densities etc. Examples of results include quantifications of how partial slip conditions result in higher plastic strain magnitudes in a thin layer at the wheel tread surface, and differences in material responses between accelerating and braking wheels.The numerical model was extended to incorporate surface initiated cracks. With the extended model it is shown that 1 mm deep cracks have a substantial influence on the state of stress and strain in the bulk material between surface cracks. Further, comparisons between radial (thermal) and inclined (RCF) surface cracks show that the deformation of significantly inclined cracks (30 degrees) is more severe than that of radial cracks. Further, acceleration is found to give larger crack face displacements. However braking tends to induce tensile residual stresses that open the crack mouth, thus allowing fluid penetration that can promote crack growth. Also thermal loading is found to cause a significant crack mouth opening that is decreased by subsequent rolling contact.In a final study numerical RCF predictions are compared to full-scale experimental studies carried out at the Railway Technical Research Institute in Japan. Thermal loading tuned towards measurements by thermocameras and thermocouples are introduced in a truncated loading scheme corresponding to the test configuration. Estimated crack initiation life is found to be in good agreement with test results. The investigation also shows the significant influence of the employed material model. In addition to thermomechanical fatigue analyses, the case of purely thermal fracture has been investigated. This study quantified how the risk of fracture and resulting crack sizes depend on braking conditions and initial surface cracks. The results of this thesis are believed to be of importance in defining and enforcing sustainable operational conditions and maintenance actions. Further, this thesis provides tools to establish root causes and pertinent mitigating actions when thermomechanical wheel cracking nevertheless occurs.
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| 5. |
- Bayani, Mohsen, 1981
(författare)
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Squeak and Rattle Prediction for Robust Product Development in the automotive industry
- 2021
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Squeak and rattle are nonstationary, irregular, and impulsive sounds that are audible inside the car cabin. For decades, customer complaints about squeak and rattle have been, and still are, among the top quality issues in the automotive industry. These annoying sounds are perceived as quality defect indications and burden warranty costs to the car manufacturers. Today, the quality improvements regarding the persistent type of sounds in the car, as well as the increasing popularity of electric engines, as green and quiet propulsion solutions, stress the necessity for attenuating annoying sounds like squeak and rattle more than in the past. The economical and robust solutions to this problem are to be sought in the pre-design-freeze phases of the product development and by employing design-concept-related practices. To achieve this goal, prediction and evaluation tools and methods are required to deal with the squeak and rattle quality issues upfront in the product development process. The available tools and methods for the prediction of squeak and rattle sounds in the pre-design-freeze phases of a car development process are not yet sufficiently mature. The complexity of the squeak and rattle events, the existing knowledge gap about the mechanisms behind the squeak and rattle sounds, the lack of accurate simulation and post-processing methods, as well as the computational cost of complex simulations are some of the significant hurdles in this immaturity. This research addresses this problem by identifying a framework for the prediction of squeak and rattle sounds based on a cause-and-effect diagram. The main domains and the elements and the sub-contributors to the problem in each domain within this framework are determined through literature studies, field explorations and descriptive studies conducted on the subject. Further, improvement suggestions for the squeak and rattle evaluation and prediction methods are proposed through prescriptive studies. The applications of some of the proposed methods in the automotive industry are demonstrated and examined in industrial problems. The outcome of this study enhances the understanding of some of the parameters engaged in the squeak and rattle generation. Simulation methods are proposed to actively involve the contributing factors studied in this work for squeak and rattle risk evaluation. To enhance the efficiency and accuracy of the risk evaluation process, methods were investigated and proposed for the system excitation efficiency, modelling accuracy and efficiency and quantification of the response in the time and frequency domains. The demonstrated simulation methods besides the improved understanding of the mechanisms behind the phenomenon can facilitate a more accurate and robust prediction of squeak and rattle risk during the pre-design-freeze stages of the car development.
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| 6. |
- Lundberg, Oskar, 1980-
(författare)
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On the influence of surface roughness on rolling contact forces
- 2016
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- Road vehicle tyres, railway wheels and ball bearings all generate rolling contact forces which are transferred within a finite area of contact between the rolling element and the substrate. Either it is visible or not for the human eye, a certain degree of roughness is always present on the contacting surfaces and it influences the generation of both vertical and lateral contactforces. The purpose of this investigation is to enhance the understanding and modelling of the influence from small-scale surface roughness on the generation of rolling contact forces. To this end, a computationally efficient method to include roughness-induced contact nonlinearities in the dynamic modelling of rolling contacts is proposed. The method is implemented in a time domain model for vertical wheel–track interaction to model rolling-induced rail vibrations, showing good agreement with measurements. Furthermore, a test rig is developed and used for the investigation of tyre–road rolling contact forces. Detailed studies are performed on the influence of substrate roughness on the resulting contact forces for a tyre tread block which is rolling at different operating conditions. The choice of substrate as well as the rolling velocity and the slip ratio is observed to have significant influence on the resulting friction coefficient. For high slip ratios, stick–slip oscillations appear, exhibiting frequency content which is largely dependent on the choice of substrate. The outcomes of this study can potentially be used to improve future tyre–road contacts with respect to wear, traction and noise generation.
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| 7. |
- Torstensson, Peter, 1981, et al.
(författare)
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Hybrid model for prediction of impact noise generated at railway crossings
- 2016
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Ingår i: Proceedings of the 12h International Workshop on Railway Noise (IWRN12), Terrigal, Australia, September 12-16 (2016). ; , s. 539 - 545
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Konferensbidrag (refereegranskat)abstract
- A hybrid model for the prediction of impact noise at railway crossings is presented. The hybrid model combines the simulation of vertical wheel‒rail contact force in the time domain and the prediction of sound pressure level using a linear frequency-domain model. The time-domain model uses moving Green’s functions for the vehicle and track models (accounting for wheel flexibility and a discretely supported rail with space-variant beam properties) and a non-Hertzian wheel‒rail contact model. The time-domain and frequency-domain models are coupled based on the concept of an equivalent roughness spectrum. The model is demonstrated by investigating the influence of axle load, vehicle speed and wheel profile on generated impact noise levels. A negligible influence on impact noise is observed for axle loads in the interval 15 – 25 tonnes. On the other hand, increasing vehicle speed from 80 km/h to 150 km/h, or comparing a nominal S1002 wheel profile with a severely hollow worn profile, result in substantially higher levels of impact noise; for the given wheel and track conditions the differences are in the order of 10 dB(A).
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| 8. |
- Winroth, Julia, 1981, et al.
(författare)
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Contact stiffness considerations when simulating tyre/road noise
- 2017
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Ingår i: Journal of Sound and Vibration. - : Elsevier BV. - 1095-8568 .- 0022-460X. ; 409, s. 274-286
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Tidskriftsartikel (refereegranskat)abstract
- Tyre/road simulation tools that can capture tyre vibrations, rolling resistance and noise generation are useful for understanding the complex processes that are involved and thereby promoting further development and optimisation. The most detailed tyre/road contact models use a spatial discretisation of the contact and assume an interfacial stiffness to account for the small-scale roughness within the elements. This interfacial stiffness has been found to have a significant impact on the simulated noise emissions but no thorough investigations of this sensitivity have been conducted. Three mechanisms are thought to be involved: The horn effect, the modal composition of the vibrational field of the tyre and the contact forces exciting the tyre vibrations. This study used a numerical tyre/road noise simulation tool based on physical relations to investigate these aspects. The model includes a detailed time-domain contact model with linear or non-linear contact springs that accounts for the effect of local tread deformation on smaller length scales. Results confirm that an increase in contact spring stiffness causes a significant increase of the simulated tyre/road noise. This is primarily caused by a corresponding increase in the contact forces, resulting in larger vibrational amplitudes. The horn effect and the modal composition are relatively unaffected and have minor effects on the radiated noise. A more detailed non-linear contact spring formulation with lower stiffness at small indentations results in a reduced high-frequency content in the contact forces and the simulated noise.
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| 9. |
- Bergseth, Ellen, 1979-
(författare)
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On tribological design in gear tooth contacts
- 2012
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Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- The correct tribological design will have a considerable effect on a gear’s service life and efficiency. The purpose of this thesis is to clarify the impact of variation in the gear tooth flank tribological system on the gear contact load capacity – to increase the understanding of how surface topography and lubricant interact.In this thesis the variation in surface topography inherent in the manufacturing method has been shown, by experimental work and computer simulations, to be an important factor for the contact condition in the early life of gears. Surface analysis revealed that the formation and composition of surface boundary layers depends strongly on the chemical composition of the lubricant, but also on pre-existing surface boundary layers. Additionally, surface boundary layers play a major role in frictional behaviour, wear and in allowing the lubricant to react properly with the surfaces.Paper A presents the current ISO 6336 calculation of surface durability. A robust design approach was used to investigate the extent to which the current standard for calculation of surface durability allows for manufacturing variations and the choice of lubricant.Paper B investigates the extent to which a logarithmical profile modification can increase gear contact pressure robustness compared to traditional lead profiles for gears.Paper C compares different gear manufacturing methods and their as-manufactured (fresh unworn) surface topographies, using measured surface topographies as input to a contact simulation program.Paper D examines surface boundary layer formation and the corresponding wear in relation to different anti-wear additives in an environmentally adapted base oil.Papers E and F make use of specimens with surface topographies imitating two gear manufacturing methods (grinding and superfinishing) to be used in a twin-disc and barrel-on-disc machine respectively. The contacts are analysed by friction measurements and simulations combined with methods for surface analysis.
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| 10. |
- Dahlén, Leon, et al.
(författare)
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Vegetable and synthetic hydraulic fluids to improve the overall efficiency of a hydrostatic transmission
- 2001
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Ingår i: Journal of Synthetic Lubrication. - : Wiley. - 0265-6582 .- 1557-6841. ; 17:4, s. 263-276
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Tidskriftsartikel (refereegranskat)abstract
- The purpose of the investigation reported here was to determine whether or not a hydrostatic transmission can act as an alternative to a conventional one, and, if so, to ascertain to what extent the fluid type contributes to an improvement in the efficiency of the hydrostatic transmission. The results presented in this paper are derived from an experimental field test of the hydrostatic transmission of a belt conveyor. This belt conveyor is one part in an ore-transport line at LKAB mining company in Kiruna. The hydrostatic transmission replaced a conventional transmission consisting of an electric motor, a belt drive and a gearbox. The hydrostatic transmission was operated using three different hydraulic fluids: Shell Tellus TX 68, a conventional mineral oil; Mobil SHC 526, a synthetic fluid; and Binol Hydrap II, a vegetable fluid. All fluids have the same ISO viscosity grade, VG 68. The measurements on the transmission show a 3% overall efficiency improvement when using vegetable and synthetic hydraulic fluids compared with the mineral oil. The current at the start of the transmission was reduced by a factor of 6, compared to that of the conventional transmission. The installed 110 kW electric motor was replaced with one of 55 kW. The test also showed that a closer study of all operating conditions, and a selection of components suited to the size of the load, can improve the overall efficiency of the hydrostatic transmission.
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