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- Bagni, Tommaso, et al.
(författare)
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Formation and propagation of cracks in RRP Nb3Sn wires studied by deep learning applied to x-ray tomography
- 2022
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Ingår i: Superconductors Science and Technology. - : IOP Publishing. - 0953-2048 .- 1361-6668. ; 35:10, s. 104003-104003
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Tidskriftsartikel (refereegranskat)abstract
- This paper reports a novel non-destructive and non-invasive method to investigate crack formation and propagation in high-performance Nb3Sn wires by combining x-ray tomography and deep learning networks. The next generation of high field magnet applications relies on the development of new Nb3Sn wires capable to withstand the large stresses generated by Lorentz forces during magnets operation. These stresses can cause a permanent reduction of the transport properties generated by residual deformation of the Nb3Sn crystal lattice as well as the formation of cracks in the brittle Nb3Sn filaments. Studies for the development of the high luminosity LHC (HL-LHC) upgrade showed that nominal transverse compressive stresses above 150 MPa may be sufficient to generate cracks in the wires. In the case of fusion magnets, wires experience periodic bending due to the electro-magnetic cycles of the reactor which over time may induce wire deformation and filament cracks. Therefore, it has become essential to develop a quantitative method for the characterization of crack formation and propagation under compressive loads. The x-ray tomographic data of a series of restacked-rod-process (RRP) Nb3Sn wires was acquired at the micro-tomography beamline ID19 of the European Synchrotron Radiation Facility (ESRF), after intentionally inducing a broad spectrum of cracks in the Nb3Sn sub-elements. The samples were submitted to transvers compressive stresses, with and without epoxy impregnation, at different pressures, up to 238 MPa. The resulting tomographic images were analysed by means of deep learning semantic segmentation networks, using U-net, a convolutional neural network (CNN), to identify and segment cracks inside the wires. The trained CNN was able to analyse large volumes of tomographic data, thus enabling a systematic approach for investigating the mechanical damages in Nb3Sn wires. We will show the complete three-dimensional reconstruction of various cracks and discuss their impact on the electro-mechanical performance of the analysed wires.
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2. |
- Bagni, Tommaso, et al.
(författare)
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Investigating the effect of rolling deformation on the electro-mechanical limits of Nb3Sn wires produced by RRP® and PIT technologies
- 2024
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Ingår i: Superconductors Science and Technology. - : Institute of Physics (IOP). - 0953-2048 .- 1361-6668. ; 37:9
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Tidskriftsartikel (refereegranskat)abstract
- Future high-field magnets for particle accelerators hinge on the crucial development of advanced Nb3Sn wires engineered to withstand the large stresses generated during magnet assembly and operation. The superconducting properties of Nb3Sn enable the design of compact accelerator-quality magnets above 10 T, but at the same time the brittleness and strain sensitivity of the material impose careful consideration of the mechanical limits. In addition, accelerator magnets are wound using Rutherford cables and the cabling process generates deformations in the wire that can affect its electro-mechanical performance. This paper reports on the impact of the rolling deformation on the transverse stress tolerance of high-performance restacked-rod-process (RRP (R)) and powder-in-tube (PIT) Nb3Sn wires. Rolling deformation was used to mimic the effect of cabling on the wire shape. Deformed samples were compared to reference round wires in term of stress dependence and irreversible limit (sigma(irr)) of the critical current (I-c) under transverse compressive loads up to 240 MPa. Experiments were performed at 4.2 K, 19 T, on resin-impregnated single wires that imitate the operating conditions in a Rutherford cable of an accelerator magnet. The results show that rolling deformation has a detrimental effect on the initial I-c of PIT wires, but it does not influence the behavior of the wire under stresses above 70 MPa. On the other hand, the deformation of RRP (R) wires leads to an improved sigma(irr) without affecting the initial I-c. Additionally, a 2D-mechanical finite element method model of the RRP (R) wire was developed to investigate the impact of the wire geometry on the plastic deformation of the copper matrix, which induces residual stresses on Nb3Sn and is the main cause for the permanent reduction of I-c. Based on the model results, an alternative layout of the wire was proposed that improves its stress tolerance without affecting its electrical transport properties.
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3. |
- Bagni, Tommaso, et al.
(författare)
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Modeling Results of the Quench Behavior of a Nb-Ti Canted-Cosine-Theta Corrector Magnet for LHC
- 2024
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Ingår i: IEEE transactions on applied superconductivity (Print). - : Institute of Electrical and Electronics Engineers (IEEE). - 1051-8223 .- 1558-2515. ; 34:5, s. 1-5
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Tidskriftsartikel (refereegranskat)abstract
- A newly designed superconducting magnet of the Canted-Cosine-Theta (CCT) type was developed as a result of a collaboration between Swedish universities (Uppsala and Linneaus) and Swedish industries. This magnet was designed to function as a replacement of the present LHC orbit corrector magnets, which are approaching their end of life due to the radiation load. As a result, the new CCT magnet was developed to be more radiation tolerant and to constitute a one-to-one replacement to the currently installed version, which is a 1 m long 70 mm double aperture dipole magnet. The final magnet, which is currently under construction, will be tested at FREIA laboratory at Uppsala University and generate a magnetic field of 3.3 T and an integrated field of 2.8 Tm at about 85 A. To examine the magnet quench behavior and to identify a suitable quench protection system, the 3D electro-magnetic and thermal behavior of the coil was modeled using the RAT-Raccoon software. Based on the simulation results, a Metrosil varistor was selected to protect the magnet during the test. In this article, we report the results of the numerical analysis. The magnet model is equipped with a spot heater to initialize the quench and the temperature and voltages are monitored during the avalanche effect. The simulated current decay and the hot-spot temperature are analyzed with a focus on the impact of quench-back on the magnet protection.
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4. |
- Barna, D., et al.
(författare)
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Test Results of the First Wax-Impregnated Nb-Ti Canted Cosine Theta Septum Magnet “SuShi”
- 2024
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Ingår i: IEEE transactions on applied superconductivity (Print). - : Institute of Electrical and Electronics Engineers (IEEE). - 1051-8223 .- 1558-2515. ; 34:5, s. 1-5
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Tidskriftsartikel (refereegranskat)abstract
- In the framework of the future circular collider study, a new septum magnet concept (“SuShi”) has been developed, and a prototype was built at Wigner RCP, and tested at the FREIA facility of Uppsala University. The concept uses a canted cosine theta (CCT)-like superconducting magnet and a passive superconducting shield to create a zero-field and high-field region within its aperture. SuShi is the first CCT magnet with both of its winding layers simultaneously impregnated with wax. Details of the construction will be presented, with special emphasis on the wax impregnation procedure which deals with the ∼ 15% contraction of wax upon solidification. The empty magnet (no shield in its aperture) was powered without training to 450 A with a peak field of 3.64 T, corresponding to 80% of the short sample limit of the conductor along the load line. No quench or other anomaly was observed during the entire testing period. A clear onset of quench-back was observed above about 200 A.
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5. |
- Barna, D., et al.
(författare)
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Training-free performance of the wax-impregnated SuShi septum magnet
- 2024
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Ingår i: Superconductors Science and Technology. - : Institute of Physics (IOP). - 0953-2048 .- 1361-6668. ; 37:4
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Tidskriftsartikel (refereegranskat)abstract
- In the framework of the Future Circular Collider Study a new septum magnet concept, nicknamed 'SuShi' has been developed, and a prototype was built at Wigner Research Center for Physics, and tested at the FREIA facility of Uppsala University in April 2023. The concept uses a canted cosine theta (CCT)-like superconducting magnet and a passive superconducting shield to create a zero-field and high-field region within its aperture. SuShi is the first CCT magnet with both of its winding layers simultaneously impregnated with wax. This paper describes the first powering test of the empty magnet at 4.2 K, without the shield being inserted in its aperture. The performance of the magnet, including the observation of quench-back, estimation of hot-spot temperatures and the fraction of energy dissipated in the magnet are presented, and most interestingly the absence of any quench during the entire testing period is reported. Sushi reached its nominal +5% peak field of 3.64 T at 450 A, which corresponds to 80% of the calculated short sample limit along the load line, without training.
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7. |
- Lonardo, F., et al.
(författare)
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Influence of the Heat Treatment on the Layer JC of Internal-Sn Nb3Sn Wires With Internally Oxidized Nanoparticles
- 2024
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Ingår i: IEEE transactions on applied superconductivity (Print). - : Institute of Electrical and Electronics Engineers (IEEE). - 1051-8223 .- 1558-2515. ; 34:5
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Tidskriftsartikel (refereegranskat)abstract
- We evaluated various heat treatments (HT) for maximizing the Nb 3 Sn layer thickness while retaining a refined grain microstructure in low filament count internal-Sn Nb 3 Sn Rod-In-Tube wires with internally oxidized nanoparticles. These wires were manufactured in our laboratory using SnO 2 as oxygen source and Nb alloys containing Ta and Zr or Hf. By reacting the wires at 650 °C for 200 hours we obtained relatively thin reaction layers but high layer critical current densities (layer J C ) of ∼3000 A/mm 2 for Hf-containing wires and ∼2700 A/mm 2 for Zr-containing wires, both at 4.2 K and 16 T. Notably, both of these values are over the layer J C threshold of 2500 A/mm 2 , which is estimated to be necessary for attaining the corresponding Future Circular Collider (FCC) target non-Cu J C of 1500 A/mm 2 . Following this heat treatment, the fine-grained Nb 3 Sn area occupies only ∼35% of the filament area for Hf-containing wires and ∼20% for Zr-containing wires. After heat treatments with a reaction step at 700 °C these values increase to 70–80% and ∼60%, respectively, with only a minor increase of the grain size. However, we observed a noticeable decrease in the layer J C for these HT. Magnetic measurements show that the high J C wires exhibit a point defect contribution from precipitates to the pinning force, which is missing in wires with depressed J C values. The higher heat treatment temperatures may have caused excessive coarsening of the oxide precipitates, to sizes unsuitable for flux pinning. Reaction heat treatment temperatures in the range of 650 °C to 700 °C and durations between 50 and 200 hours may provide a better compromise between the Nb 3 Sn layer thickness, its grain size and nanoparticle size.
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8. |
- Yazdani-Asrami, Mohammad, et al.
(författare)
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Roadmap on artificial intelligence and big data techniques for superconductivity
- 2023
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Ingår i: Superconductors Science and Technology. - : IOP Publishing. - 0953-2048 .- 1361-6668. ; 36:4, s. 043501-043501
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Tidskriftsartikel (refereegranskat)abstract
- This paper presents a roadmap to the application of AI techniques and big data (BD) for different modelling, design, monitoring, manufacturing and operation purposes of different superconducting applications. To help superconductivity researchers, engineers, and manufacturers understand the viability of using AI and BD techniques as future solutions for challenges in superconductivity, a series of short articles are presented to outline some of the potential applications and solutions. These potential futuristic routes and their materials/technologies are considered for a 10–20 yr time-frame.
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