| 1. |
- Deisenroth, David C., et al.
(författare)
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Measurement Uncertainty of Surface Temperature Distributions for Laser Powder Bed Fusion Processes
- 2021
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Ingår i: Journal of research of the National Institute of Standards and Technology. - : NATL INST STANDARDS & TECHNOLOGY-NIST. - 1044-677X .- 2165-7254. ; 126
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Tidskriftsartikel (refereegranskat)abstract
- This paper describes advances in measuring the characteristic spatial distribution of surface temperature and emissivity during laser -metal interaction under conditions relevant for laser powder bed fusion (LPBF) additive manufacturing processes. Detailed descriptions of the measurement process, results, and approaches to determining uncertainties are provided. Measurement uncertainties have complex dependencies on multiple process parameters, so the methodology is demonstrated on one set of process parameters and one material. Well-established literature values for high-purity nickel solidification temperature and emissivity at the solidification temperature were used to evaluate the predicted uncertainty of the measurements. The standard temperature measurement uncertainty is found to be approximately 0.9 % of the absolute temperature (16 degrees C), and the standard relative emissivity measurement uncertainty is found to be approximately 8 % at the solidification point of high-purity nickel, both of which are satisfactory. This paper also outlines several potential sources of test uncertainties, which may require additional experimental evaluation. The largest of these are the metal vapor and ejecta that are produced as process by-products, which can potentially affect the imaging quality, reflectometry results, and thermal signature of the process, while also affecting the process of laser power delivery. Furthermore, the current paper focuses strictly on the uncertainties of the emissivity and temperature measurement approach and therefore does not detail a variety of uncertainties associated with experimental controls that must be evaluated for future generation of reference data.
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| 2. |
- Lane, Brandon, et al.
(författare)
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Transient Laser Energy Absorption, Co-axial Melt Pool Monitoring, and Relationship to Melt Pool Morphology
- 2020
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Ingår i: Additive Manufacturing. - : Elsevier. - 2214-8604 .- 2214-7810. ; 36
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Tidskriftsartikel (refereegranskat)abstract
- Melt pool monitoring (MPM) is a technique used in laser powder bed fusion (LPBF) to extract features from insitu sensor signals that correlate to defect formation or general part fabrication quality. Various melt pool phenomena have been shown to relate to measured transient absorption of the laser energy, which in turn, can be relatable to the melt pool emission measured in MPM systems. This paper describes use of a reflectometer-based instrument to measure the dynamic laser energy absorption during single-line laser scans. Scans are conducted on bare metal and single powder layer of nickel alloy 625 (IN625) at a range of laser powers. In addition, a photodetector aligned co-axially with the laser, often found in commercial LPBF monitoring systems, synchronously measured of the incandescent emission from the melt pool with the dynamic laser absorption. Relationships between the dynamic laser absorption, co-axial MPM, and surface features on the tracks are observed, providing illustration of the melt pool dynamics that formed these features. Time-integrated measurements of laser absorption are shown to correlate well with MPM signal, as well as indicate the transition between conduction and keyhole mode. This transition is corroborated by metallographic cross-section measurement, as well as topographic measurements of the solidified tracks. Ultimately, this paper exemplifies the utility of dynamic laser absorption measurements to inform both the physical nature of the melt pool dynamics, as well as interpretation of process monitoring signals.
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| 3. |
- Zhirnov, Ivan, et al.
(författare)
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Accurate determination of laser spot position during laser powder bed fusion process thermography
- 2020
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Ingår i: Manufacturing Letters. - : Elsevier. - 2213-8463. ; 23, s. 49-52
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Tidskriftsartikel (refereegranskat)abstract
- High-speed thermography is useful tool for researching the laser powder bed fusion process by providing thermal information in heat affected zone. However, it is not directly possible to ascertain the position of the laser spot with respect to the melt pool, which could provide key information regarding how laser energy is distributed and absorbed. In this paper, we demonstrate a procedure for registering the laser spot position with the melt pool using a bright illumination source co-axially aligned with the laser to project a sharp spot on the build plane. This spot is fixed to the laser position and used as a reference frame for registering the laser spot with the melt pool radiance temperature distribution. Measurement results demonstrate the effect of varying process parameters (laser power and scan speed) on the melt pool thermal field and respective position of the laser spot.
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