| 1. |
- Christophliemk, Hanna, 1973-, et al.
(författare)
-
Surface Analyses of Thin Multiple Layer Barrier Coatings of Poly(vinyl alcohol) for Paperboard
- 2023
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 13:9
-
Tidskriftsartikel (refereegranskat)abstract
- The hypothesis of the present study is that thin multiple layer coatings on paperboard from the aqueous solutions of poly(vinyl alcohol) (PVOH) at high machine speeds is more effective in terms of barrier properties than one or two thick layers. The objectives included attempts to use surface roughness parameters to understand the coating process and mechanisms behind coating defects. The present study is focused on pilot-scaled PVOH coating onto uncoated paperboard at machine speeds of 400 m/min. The multiple coating operation was carried out in six passes with a dry coat weight of about 1 g/m2 in each layer. The concept of thin multiple coatings resulted in coated surfaces without detected pinholes and with Kit rating 12 after only two thin layers. However, the oxygen transmission rates were still fairly high (100 & PLUSMN; 89 cm3/m2 day atm) after six layers, and some coating defects (such as craters and cracks) could be identified. The analyses of surface structure indicated that the surface properties are affected by water uptake during the coating processes. The compression of paperboard beneath the metering element seemed to be required to achieve homogeneous thin layers. However, an analysis of defects revealed flaws and inhomogeneities near objects protruding from the surface, such as surface fibers and craters, caused by blistering. For rough paperboard substrates, the desired barrier properties may require a careful balance between sufficient compression for fiber coverage and gentle compression in order to avoid defects near craters and surface fibers.
|
|
| 2. |
- Gozali, Ebrahim, et al.
(författare)
-
Numerical Modeling of a Short-Dwell Coater for Bio-Based Coating ApplicationsCoatings
- 2020
-
Ingår i: Coatings. - : MDPI. - 2079-6412. ; 11:1
-
Tidskriftsartikel (refereegranskat)abstract
- Computational fluid dynamics (CFD) simulations were used for the evaluation of critical issues associated with coating processes with the aim of developing and optimizing this important industrial technology. Four different models, namely, the constant viscosity, shear thinning, Oldroyd-B viscoelastic, and Giesekus models, were analyzed and compared in a short-dwell coater (SDC) using a bio-based coating material. The simulation results showed that the primary vortex formations predicted by the viscoelastic models were highly dependent on the flow Deborah number, resulting in uneven stress distribution over the coated surface. For the viscoelastic models, the dominance of elastic forces over viscous forces gave rise to significant normal stress difference, primarily along the surface of the substrate paper. The shear-thinning phenomena predicted by the Giesekus model, however, tended to relax the stress development in contrast to the Oldroyd-B model. The observations indicate that a reduced coating velocity or modification of the coating material with a reduced relaxation time constant can significantly enhance the uniformity and thickness of the coating over the coated surface under controlled conditions.
|
|
| 3. |
- Javed, Asif, 1982-, et al.
(författare)
-
Lignin-containing coatings for packaging materials—pilot trials
- 2021
-
Ingår i: Polymers. - : MDPI AG. - 2073-4360. ; 13:10
-
Tidskriftsartikel (refereegranskat)abstract
- One severe weakness of most biopolymers, in terms of their use as packaging materials, is their relatively high solubility in water. The addition of kraft lignin to starch coating formulations has been shown to reduce the water solubility of starch in dry coatings. However, lignin may also migrate into aqueous solutions. For this paper, kraft lignin isolated using the LignoBoost process was used in order to examine the effect of pH level on the solubility of lignin with and without ammonium zirconium carbonate (AZC). Machine-glazed (MG) paper was coated in a pilot coating machine, with the moving substrate at high speed, and laboratory-coated samples were used as a reference when measuring defects (number of pinholes). Kraft lignin became soluble in water at lower pH levels when starch was added to the solution, due to the interactions between starch and lignin. This made it possible to lower the pH of the coating solutions, resulting in increased water stability of the dry samples; that is, the migration of lignin to the model liquids decreased when the pH of the coating solutions was reduced. No significant difference was observed in the water vapor transmission rate (WVTR) between high and low pH for the pilot-coated samples. The addition of AZC to the formulation reduced the migration of lignin from the coatings to the model liquids and led to an increase in the water contact angle, but also increased the number of pinholes in the pilot-coated samples. © 2021 by the authors
|
|
| 4. |
- Winestrand, Sandra, et al.
(författare)
-
Fractionated lignosulfonates for laccase-catalyzed oxygen-scavenging films and coatings
- 2021
-
Ingår i: Molecules. - : MDPI. - 1431-5157 .- 1420-3049. ; 26:20
-
Tidskriftsartikel (refereegranskat)abstract
- Lignin derivatives have potential as antioxidants in advanced packaging materials through their ability to scavenge oxygen in reactions catalyzed by phenol-oxidizing enzymes, such as laccase. The effects of size fractionation of lignosulfonates on laccase-catalyzed reactions were investigated in experiments with aqueous solutions, films, and coated paperboard. Four industrial lignosulfonate preparations were compared: Feed (unfractionated), Prod (5–60 kDa enriched), Conc (≥60 kDa enriched), and Perm (≤60 kDa enriched). Extraction of lignosulfonates from films showed that the enzymic reaction increased the average molecular weight from <10,000 to up to 66,000. The enzymatic reaction resulted in an increase in the water contact angle of the films from the range 25–49◦ to 56–81◦. The four preparations showed relatively small differences with regard to their ability to scavenge oxygen in aqueous solution and in experiments with coated paperboards in sealed chambers. Coatings with lignosulfonates where the contents of low-molecular weight material had been reduced (i.e., Prod and Conc) showed improved water resistance after the enzymic reaction. Thus, in both aqueous and solid media, fractionation of lignosulfonates had little effect on oxygen scavenging, but fractionation was beneficial for other reasons, such as improved cross-linking resulting in higher molecular weight and superior water resistance.
|
|
