| 1. |
- Bakoglidis, Konstantinos, et al.
(författare)
-
Improved adhesion of carbon nitride coatings on steel substrates using metal HiPIMS pretreatments
- 2016
-
Ingår i: Surface & Coatings Technology. - : ELSEVIER SCIENCE SA. - 0257-8972 .- 1879-3347. ; 302, s. 454-462
-
Tidskriftsartikel (refereegranskat)abstract
- We investigate the effect of low-temperature metal pretreatments in order to improve the adhesion of CNx coatings on steel substrates, which is crucial for tribological applications. The substrate pretreatments were conducted using five different metal targets: Ti, Zr, Al, Cr, and W, operated in high power impulse magnetron sputtering mode, known to produce significant ionization of the sputtered material flux. The CNx adhesion, as assessed by Rockwell C tests, did not improve upon Ti and Zr pretreatments. This is primarily ascribed to the fact that no interlayer was formed owing to severe re-sputtering due to high fluxes of doubly-ionized metal species in the plasma. A slight improvement in adhesion was observed in the case an Al pretreatment was carried out, while the best results were obtained using Cr and W. Here, 30-s-long pretreatments were sufficient to clean the steel surface and form a metallic interlayer between substrate and coating. Transmission electron microscopy in combination with energy dispersive X-ray spectroscopy revealed that Al, Cr, and W created intermixing zones at the interlayer/substrate and the interlayer/CNx interfaces. The steel surfaces, pretreated using Cr or W, showed the highest work of adhesion with W-adh(Cr) = 1.77 J/m(2) and W-adh(W) = 1.66 J/m(2), respectively. (C) 2016 Elsevier B.V. All rights reserved.
|
|
| 2. |
- Bakoglidis, Konstantinos
(författare)
-
Low-friction and wear-resistant carbon nitride coatings for bearing components grown by magnetron sputtering
- 2016
-
Doktorsavhandling (övrigt vetenskapligt/konstnärligt)abstract
- The scope of this thesis is the investigation of magnetron sputtered carbon nitride coatings suitable for roller bearing components. The research field of tribology of bearings focuses on minimizing friction between components by improving the lubricants. The development of lubricants is, however, expensive and involves environmentally deleterious chemical byproducts. A solution to avoid such harmful conditions, reduce the processing cost, and more importantly, minimize the friction, is to apply a low-friction and wear-resistant coating on the surface of the bearing. The deposition of such coatings on components can substantially increase their lifetime, reduce the maintenance costs, and eventually increase the reliability of the machinery.Carbon nitride (CNx) coatings have high resiliency and can withstand the demanding conditions of bearing operation. The morphology of CNx coatings is highly affected by applying a negative substrate bias voltage. At high bias (100-120 V ), the coatings become denser and more homogeneous with decreased porosity, resulting in more wear-resistant materials. I also found that the duty cycle of the applied bias affects the layer morphology. Less homogeneous films are produced using lower duty cycles (i.e., in high power impulse magnetron sputtering, HiPIMS) for a specific value of bias voltage. Thus, changing bias voltage, we can manipulate the structure of CNx and design layers, depending on the requirements of the bearing application.My results show that denser films yield higher hardness and wear-resistance, but also higher compressive stress, which is a disadvantage for the coating-substrate adhesion. In order to obtain improved adhesion on bearing steel, we developed an in-situ surface treatment, prior to the CNx deposition, which also surpasses the limitations set by the properties of each material. The steel substrates are successfully pretreated using W or Cr ions originating from a HiPIMS source. Plasma ions are accelerated to the substrates with energies of 900 eV , due to the application of a synchronized high bias voltage, which clean effectively the substrate surface from residual contaminants and strengthen the interfacial bonding.CNx-coated rollers are tested in rolling operation and show the absence of run-in period in all lubrication regimes. This is a big advantage for applications which rotate under boundary lubrication (BL). The coated rollers yield friction coefficients in the range of 0:020 and 0:025 in elastohydrodynamic (EHDL) and hydrodynamic (HDL) lubrication regimes, being lower than the friction coefficients of 0:026-0:052, exhibited by the uncoated rollers. Here, friction decreases steadily with increasing number of cycles, due to the presence of CNx in the contact. In BL, CNx-coated rollers present an increased friction coefficient of 0:052, but the wear is much lower than in the case of uncoated rollers. All rollers are covered with CNx in the wear tracks after the tests, avoiding failures and presenting low abrasive wear. The obtained tribological performance of the CNx-coated rollers in rolling is overall improved compared to the established operation of uncoated rollers. Thus, CNx layers can function as low-friction and wear-resistant coatings protecting the steel components in several roller bearing applications, such as in gearboxes and wheels in automotive, aerospace, marine, and turbine industry.
|
|
| 3. |
- Bakoglidis, Konstantinos, et al.
(författare)
-
Rolling contact fatigue of bearing components coated with carbon nitride thin films
- 2016
-
Ingår i: Tribology International. - : ELSEVIER SCI LTD. - 0301-679X .- 1879-2464. ; 98, s. 100-107
-
Tidskriftsartikel (refereegranskat)abstract
- Bearing rollers were coated with CNx films using high power impulse magnetron sputtering deposition in order to reduce their rolling-contact fatigue as investigated using a Micro-Pitting Rig tribometer under poly-alpha-olefin lubricated conditions. Coated rollers with a similar to 15 nm thick W adhesion layer to the substrate, exhibit the best performance, presenting mild wear and no fatigue after 700 kcycles. The steady-state friction coefficient was similar to 0.05 for both uncoated and coated rollers. Uncoated rollers show run-in friction in the first 50 kcycles, because of steel-to-steel contact, which is absent for coated rollers. Analytical transmission electron microscopy and X-ray photoelectron spectroscopy show that the presence of a CNx coating prevents steel-to-steel contact of the counterparts, prior to the elastohydrodynamic lubrication, reducing their wear and increasing the lifetime expectancy. (C) 2016 Elsevier Ltd. All rights reserved.
|
|
| 4. |
|
|
| 5. |
- Hellgren, Niklas, et al.
(författare)
-
Interpretation of X-ray photoelectron spectra of carbon-nitride thin films: New insights from in situ XPS
- 2016
-
Ingår i: Carbon. - : PERGAMON-ELSEVIER SCIENCE LTD. - 0008-6223 .- 1873-3891. ; 108, s. 242-252
-
Tidskriftsartikel (refereegranskat)abstract
- We report on angular-resolved x-ray photoelectron spectroscopy (XPS) studies of magnetron sputtered CNx thin films, first in situ (without air exposure), then after air exposure (for time periods ranging from minutes to several years), and finally after Ar ion etching using ion energies ranging from 500 eV to 4 keV. The as-deposited films typically exhibit two strong N1s peaks corresponding to pyridine-like, and graphite-like, at similar to 398.2 eV and similar to 400.7 eV, respectively. Comparison between in situ and air-exposed samples suggests that the peak component at similar to 402-403 eV is due only to quaternary nitrogen and not oxidized nitrogen. Furthermore, peak components in the similar to 399-400 eV range cannot only be ascribed to nitriles or pyrrolic nitrogen as is commonly done. We propose that it can also be due to a polarization shift in pyridinic N, induced by surface water or hydroxides. Argon ion etching readily removes surface oxygen, but results also in a strong preferential sputtering of nitrogen and can cause amorphization of the film surface. The best methods for evaluating and interpreting the CNx film structure and composition with ex-situ XPS are discussed. (C) 2016 Elsevier Ltd. All rights reserved.
|
|
| 6. |
- Hänninen, Tuomas, et al.
(författare)
-
Stoichiometric silicon oxynitride thin films reactively sputtered in Ar/N2O plasmas by HiPIMS
- 2016
-
Ingår i: Journal of Physics D. - : Institute of Physics (IOP). - 0022-3727 .- 1361-6463. ; 49:13
-
Tidskriftsartikel (refereegranskat)abstract
- Silicon oxynitride (SiOxNy, x = 0.2 − 1.3, y = 0.2 − 0.7) thin films were synthesized by reactive high power impulse magnetron sputtering from a pure silicon target in Ar/N2O atmospheres. It is found that the composition of the material can be controlled by the reactive gas flow and the average target power. X-ray photoelectron spectroscopy (XPS) shows that high average powers result in more silicon-rich films, while lower target powers yield silicon-oxide-like material due to more pronounced target poisoning. The amount of nitrogen in the films can be controlled by the percentage of nitrous oxide in the working gas. The nitrogen content remains at a constant level while the target is operated in the transition region between metallic and poisoned target surface conditions. The extent of target poisoning is gauged by the changes in peak target current under the different deposition conditions. XPS also shows that varying concentrations and ratios of oxygen and nitrogen in the films result in film chemical bonding structures ranging from silicon-rich to stoichiometric silicon oxynitrides having no observable Si−Si bond contributions. Spectroscopic ellipsometry shows that the film optical properties depend on the amount and ratio of oxygen and nitrogen in the compound, with film refractive indices measured at 633 nm ranging between those of SiO2 and Si3N4.
|
|
| 7. |
- Imam, Mewlude, et al.
(författare)
-
Trimethylboron as Single-Source Precursor for Boron-Carbon Thin Film Synthesis by Plasma Chemical Vapor Deposition
- 2016
-
Ingår i: The Journal of Physical Chemistry C. - : American Chemical Society (ACS). - 1932-7447 .- 1932-7455. ; 120:38, s. 21990-21997
-
Tidskriftsartikel (refereegranskat)abstract
- Boron carbon (BxC) thin films are potential neutron converting layers for B-10-based neutron detectors. However, as common material choices for such detectors do not tolerate temperatures above 500 degrees C, a low temperature deposition route is required. Here, we study trimethylboron B(CH3)(3) (TMB) as a single-source precursor for the deposition of BxC thin films by plasma CVD using Ar plasma. The effect of plasma power, TMB/Ar flow ratio and total pressure, on the film composition, morphology, chemical bonding, and microstructures are investigated. Dense and boron-rich films (B/C = 1.9) are achieved at high TMB flow under a low total pressure and high plasma power, which rendered an approximate substrate temperature of similar to 300 degrees C. Films mainly contain B-C bonds with the presence of B-O and C-C, which is attributed to be the origin of formed amorphous carbon in the films. The high H content 15 +/- 5 at. %) is almost independent of deposition parameters and contributed to lower the film density (2.16 g/cm(3)). The plasma compositional analysis shows that the TMB molecule decomposes to mainly atomic H, C-2, BH, and CH. A plasma chemical model for the decomposition of TMB with BH and CH as the plausible film depositing species in the plasma is proposed.
|
|
| 8. |
- Muraro, A., et al.
(författare)
-
Neutron radiography as a non-destructive method for diagnosing neutron converters for advanced thermal neutron detectors
- 2016
-
Ingår i: Journal of Instrumentation. - : Institute of Physics (IOP). - 1748-0221. ; 11:C03033
-
Tidskriftsartikel (refereegranskat)abstract
- Due to the well-known problem of He-3 shortage, a series of different thermal neutron detectors alternative to helium tubes are being developed, with the goal to find valid candidates for detection systems for the future spallation neutron sources such as the European Spallation Source (ESS). A possible He-3-free detector candidate is a charged particle detector equipped with a three dimensional neutron converter cathode (3D-C). The 3D-C currently under development is composed by a series of alumina (Al2O3) lamellas coated by 1 mu m of B-10 enriched boron carbide (B4C). In order to obtain a good characterization in terms of detector efficiency and uniformity it is crucial to know the thickness, the uniformity and the atomic composition of the B4C neutron converter coating. In this work a non-destructive technique for the characterization of the lamellas that will compose the 3D-C was performed using neutron radiography. The results of these measurements show that the lamellas that will be used have coating uniformity suitable for detector applications. This technique (compared with SEM, EDX, ERDA, XPS) has the advantage of being global (i.e. non point-like) and non-destructive, thus it is suitable as a check method for mass production of the 3D-C elements.
|
|
| 9. |
- Pettersson, Maria, et al.
(författare)
-
Dissolution behaviour of silicon nitride coatings for joint replacements
- 2016
-
Ingår i: Materials science & engineering. C, biomimetic materials, sensors and systems. - : Elsevier BV. - 0928-4931 .- 1873-0191. ; 62, s. 497-505
-
Tidskriftsartikel (refereegranskat)abstract
- In this study, the dissolution rate of SiNx coatings was investigated as a function of coating composition, in comparison to a cobalt chromium molybdenum alloy (CoCrMo) reference. SiNx coatings with N/Si ratios of 03, 0.8 and 1.1 were investigated. Electrochemical measurements were complemented with solution (inductively coupled plasma techniques) and surface analysis (vertical scanning interferometry and x-ray photoelectron spectroscopy). The dissolution rate of the SiNx coatings was evaluated to 0.2-1.4 nm/day, with a trend of lower dissolution rate with higher N/Si atomic ratio in the coating. The dissolution rates of the coatings were similar to or lower than that of CoCrMo (0.7-1.2 nm/day). The highest nitrogen containing coating showed mainly Si-N bonds in the bulk as well as at the surface and in the dissolution area. The lower nitrogen containing coatings showed Si-N and/or Si-Si bonds in the bulk and an increased formation of Si-O bonds at the surface as well as in the dissolution area. The SiNx coatings reduced the metal ion release from the substrate. The possibility to tune the dissolution rate and the ability to prevent release of metal ions encourage further studies on SiNx coatings for joint replacements
|
|
| 10. |
- Pfeiffer, D., et al.
(författare)
-
First measurements with new high-resolution gadolinium-GEM neutron detectors
- 2016
-
Ingår i: Journal of Instrumentation. - : IOP PUBLISHING LTD. - 1748-0221. ; 11
-
Tidskriftsartikel (refereegranskat)abstract
- European Spallation Source instruments like the macromolecular diffractometer (NMX) require an excellent neutron detection efficiency, high-rate capabilities, time resolution, and an unprecedented spatial resolution in the order of a few hundred micrometers over a wide angular range of the incoming neutrons. For these instruments solid converters in combination with Micro Pattern Gaseous Detectors (MPGDs) are a promising option. A GEM detector with gadolinium converter was tested on a cold neutron beam at the IFE research reactor in Norway. The mu TPC analysis, proven to improve the spatial resolution in the case of B-10 converters, is extended to gadolinium based detectors. For the first time, a Gd-GEM was successfully operated to detect neutrons with a measured efficiency of 11.8% at a wavelength of 2 angstrom and a position resolution better than 250 mu m.
|
|
