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An optimization model for balancing assembly lines with stochastic task times and zoning constraints

Fathi, Masood (author)
Högskolan i Skövde,Institutionen för ingenjörsvetenskap,Forskningsmiljön Virtuell produkt- och produktionsutveckling,Produktion och automatiseringsteknik, Production and Automation Engineering
Nourmohammadi, Amir (author)
Högskolan i Skövde,Institutionen för ingenjörsvetenskap,Forskningsmiljön Virtuell produkt- och produktionsutveckling,Produktion och automatiseringsteknik, Production and Automation Engineering
Ng, Amos H. C., 1970- (author)
Högskolan i Skövde,Institutionen för ingenjörsvetenskap,Forskningsmiljön Virtuell produkt- och produktionsutveckling,Produktion och automatiseringsteknik, Production and Automation Engineering
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Syberfeldt, Anna, 1981- (author)
Högskolan i Skövde,Institutionen för ingenjörsvetenskap,Forskningsmiljön Virtuell produkt- och produktionsutveckling,Produktion och automatiseringsteknik, Production and Automation Engineering
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 (creator_code:org_t)
Institute of Electrical and Electronics Engineers (IEEE), 2019
2019
English.
In: IEEE Access. - : Institute of Electrical and Electronics Engineers (IEEE). - 2169-3536. ; 7, s. 32537-32550
  • Journal article (peer-reviewed)
Abstract Subject headings
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  • This study aims to bridge the gap between theory and practice by addressing a real-world assembly line balancing problem (ALBP) where task times are stochastic and there are zoning constraints in addition to the commonly known ALBP constraints. A mixed integer programming (MIP) model is proposed for each of the straight and U-shaped assembly line configurations. The primary objective in both cases is to minimize the number of stations; minimizing the maximum of stations’ mean time and the stations’ time variance are considered secondary objectives. Four different scenarios are discussed for each model, with differences in the objective function. The models are validated by solving a real case taken from an automobile manufacturing company and some standard test problems available in the literature. The results indicate that both models are able to provide optimum solutions for problems of different sizes. The technique for order preference by similarity to ideal solution (TOPSIS) is used to create reliable comparisons of the different scenarios and valid analysis of the results. Finally, some insights regarding the selection of straight and U-shaped layouts are provided.

Subject headings

TEKNIK OCH TEKNOLOGIER  -- Maskinteknik -- Produktionsteknik, arbetsvetenskap och ergonomi (hsv//swe)
ENGINEERING AND TECHNOLOGY  -- Mechanical Engineering -- Production Engineering, Human Work Science and Ergonomics (hsv//eng)

Keyword

assembly line balancing
mathematical programming
stochastic
zoning constraints
Production and Automation Engineering
Produktion och automatiseringsteknik

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ref (subject category)
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Fathi, Masood
Nourmohammadi, A ...
Ng, Amos H. C., ...
Syberfeldt, Anna ...
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ENGINEERING AND TECHNOLOGY
ENGINEERING AND ...
and Mechanical Engin ...
and Production Engin ...
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IEEE Access
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University of Skövde

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