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Plastic deformation-based energy consumption modelling for machining

Meng, Yue (author)
Harbin Univ Sci & Technol, Sch Mech & Power Engn, Harbin 150080, Heilongjiang, Peoples R China.
Wang, Lihui (author)
KTH,Produktionssystem
Lee, Chen-Han (author)
Huazhong Univ Sci & Technol, Sch Mech Sci & Engn, Wuhan 430000, Hubei, Peoples R China.
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Ji, Wei (author)
KTH,Industriell produktion
Liu, Xianli (author)
Harbin Univ Sci & Technol, Sch Mech & Power Engn, Harbin 150080, Heilongjiang, Peoples R China.
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Harbin Univ Sci & Technol, Sch Mech & Power Engn, Harbin 150080, Heilongjiang, Peoples R China Produktionssystem (creator_code:org_t)
2018-01-25
2018
English.
In: The International Journal of Advanced Manufacturing Technology. - : SPRINGER LONDON LTD. - 0268-3768 .- 1433-3015. ; 96:1-4, s. 631-641
  • Journal article (peer-reviewed)
Abstract Subject headings
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  • To predict energy consumption in machining, a mathematical modelling method to mimic the cutting energy consumption during machining is proposed in this paper. The established model is based on the law of energy conservation. The mechanical material property coefficients and cutting parameters are included in the model by using material deformation theory and friction calculation which are used to represent the phenomena in machining. Cutting energy of material removal process is refined by analysing the effect of tool edge geometry. In addition, the machining process is divided into two machining elements, linear element and circular arc element, of which energy consumptions are established based on the principal theories above. Calculation method on the instantaneous cutting thickness for circular arc elements is proposed. Finally, a test example is given to validate the proposed modelling approach. With the proposed method, the separate impacts of the factors (e.g. cutting parameters, workpiece, tool) have been analysed and the physical background behind the known experimental dependence of the cutting parameters on cutting energy is revealed.

Subject headings

TEKNIK OCH TEKNOLOGIER  -- Maskinteknik -- Teknisk mekanik (hsv//swe)
ENGINEERING AND TECHNOLOGY  -- Mechanical Engineering -- Applied Mechanics (hsv//eng)

Keyword

Plastic deformation
Modelling
Machining
Energy consumption
Machining feature

Publication and Content Type

ref (subject category)
art (subject category)

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By the author/editor
Meng, Yue
Wang, Lihui
Lee, Chen-Han
Ji, Wei
Liu, Xianli
About the subject
ENGINEERING AND TECHNOLOGY
ENGINEERING AND ...
and Mechanical Engin ...
and Applied Mechanic ...
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The Internationa ...
By the university
Royal Institute of Technology

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