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Can Appropriate Thermal Post-Treatment Make Defect Content in as-Built Electron Beam Additively Manufactured Alloy 718 Irrelevant?

Goel, Sneha, 1993- (author)
Högskolan Väst,Avdelningen för avverkande och additativa tillverkningsprocesser (AAT)
Bourreau, Kévin (author)
Université de Limoges,University of Limoges,University of Limoges, Specialty Materials, Limoges 87000, France (FRA)
Olsson, Jonas, 1987- (author)
Högskolan Väst,Avdelningen för avverkande och additativa tillverkningsprocesser (AAT)
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Klement, Uta, 1962 (author)
Chalmers tekniska högskola,Chalmers University of Technology,Chalmers University of Technology, Department of Industrial and Materials Science, Gothenburg 41296, Sweden
Joshi, Shrikant V., 1960- (author)
Högskolan Väst,Forskningsmiljön produktionsteknik(PTW),PTW
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 (creator_code:org_t)
2020-01-23
2020
English.
In: Materials. - : MDPI AG. - 1996-1944. ; 13:3
  • Journal article (peer-reviewed)
Abstract Subject headings
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  • Electron beam melting (EBM) is gaining rapid popularity for production of complex customized parts. For strategic applications involving materials like superalloys (e.g., Alloy 718), post-treatments including hot isostatic pressing (HIPing) to eliminate defects, and solutionizing and aging to achieve the desired phase constitution are often practiced. The present study specifically explores the ability of the combination of the above post-treatments to render the as-built defect content in EBM Alloy 718 irrelevant. Results show that HIPing can reduce defect content from as high as 17% in as-built samples (intentionally generated employing increased processing speeds in this illustrative proof-of-concept study) to <0.3%, with the small amount of remnant defects being mainly associated with oxide inclusions. The subsequent solution and aging treatments are also found to yield virtually identical phase distribution and hardness values in samples with vastly varying as-built defect contents. This can have considerable implications in contributing to minimizing elaborate process optimization efforts as well as slightly enhancing production speeds to promote industrialization of EBM for applications that demand the above post-treatments.

Subject headings

TEKNIK OCH TEKNOLOGIER  -- Materialteknik -- Bearbetnings-, yt- och fogningsteknik (hsv//swe)
ENGINEERING AND TECHNOLOGY  -- Materials Engineering -- Manufacturing, Surface and Joining Technology (hsv//eng)
TEKNIK OCH TEKNOLOGIER  -- Materialteknik -- Annan materialteknik (hsv//swe)
ENGINEERING AND TECHNOLOGY  -- Materials Engineering -- Other Materials Engineering (hsv//eng)
TEKNIK OCH TEKNOLOGIER  -- Materialteknik -- Metallurgi och metalliska material (hsv//swe)
ENGINEERING AND TECHNOLOGY  -- Materials Engineering -- Metallurgy and Metallic Materials (hsv//eng)

Keyword

alloy 718
post-treatment
hardness
microstructure
defects
additive manufacturing
electron beam melting
hot isostatic pressing

Publication and Content Type

art (subject category)
ref (subject category)

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