Towards improved cover glasses for photovoltaic devices

• For the solar energy industry to increase its competitiveness, there is a global drive to lower the cost of solar-generated electricity. Photovoltaic (PV) module assembly is material-demanding, and the cover glass constitutes a significant proportion of the cost. Currently, 3-mm-thick glass is the predominant cover material for PV modules, accounting for 10%–25% of the total cost. Here, we review the state-of-the-art of cover glasses for PV modules and present our recent results for improvement of the glass. These improvements were demonstrated in terms of mechanical, chemical and optical properties by optimizing the glass composition, including addition of novel dopants, to produce cover glasses that can provide (i) enhanced UV protection of polymeric PV module components, potentially increasing module service lifetimes; (ii) re-emission of a proportion of the absorbed UV photon energy as visible photons capable of being absorbed by the solar cells, thereby increasing PV module efficiencies and (iii) successful laboratory-scale demonstration of proof of concept, with increases of 1%–6% in Isc and 1%–8% in Ipm. Improvements in both chemical and crack resistance of the cover glass were also achieved through modest chemical reformulation, highlighting what may be achievable within existing manufacturing technology constraints. © 2020 The Authors.

Keyword

chemical properties

cover glass

mechanical properties

optical properties

photoluminescence

PV modules

strengthening of glass

Competition

Glass

Glass industry

Photons

Photovoltaic cells

Solar energy

Glass compositions

Manufacturing technologies

Photovoltaic devices

Photovoltaic modules

Proof of concept

Service lifetime

Solar energy industries

State of the art

Polymer solar cells

Publication and Content Type

ref (subject category)

art (subject category)